Automatic Cartoning Machine: The Ultimate Guide
An automatic cartoning machine is a device that you can use to make special carton packages for different products.
The machine involves an integration of light, electrical, air, and mechanical configurations to make a carton for different products.
Since the machine is fully automatic, most of the controls are under a computer control system that regulates its operations.
- Uses of Automatic Cartoning Machines
- Types of Automatic Cartoning Machine
- Semi-Automatic Cartoning Machine Vs Fully Automatic Cartoning Machine
- How to Select Automatic Cartoning Machine
- Carton Closing Technique in Automatic Cartoning Machine
- Troubleshooting Automatic Cartoning Machine
- Technological Advancement in Automatic Cartoning Machine
- Automatic Cartoning Machine Quality Compliance
- SaintyCo Cartoning Machines – Your Trusted Supplier for Carton Packaging
Uses of Automatic Cartoning Machines
You can use the automatic cartoning machine in different applications.
Some of the major uses of the cartoning machine include:
Packaging vials in cartons
i. Automatic folding and conveying of the carton leaflets
ii. Categorizing and feeding the cartoning materials and products into the system.
iii. Shaping cartons out of blanks so that they can stand up straight for easy product packaging.
iv. Close the bottom part of the carton and erect it facing upwards.
v. Introducing a product into the cartons or packaging products into the carton.
vi. Properly folding the upper sleeves of the carton.
vii. Side seaming the joints of the carton using different products such as staples or glue.
viii. Sealing the carton in readiness for storage or transportation.
ix. Printing the labels on the cartons.
An automatic cartoning machine gives you the chance of packaging inventories of different sizes and shapes into the cartons.
In other words, you will use a cartoning machine to satisfy the following needs:
i. Protecting the products in the cartons thus making it very easy to transport
ii. The automatic nature of the machine saves you time as it can carton many products in a short period.
iii. The seal on the cartons is tamper proof thus protecting the products from damage, especially by the harsh environment.
iv. It produces cartons that are capable of handling different types of commodities.
Types of Automatic Cartoning Machine
The main types of automatic cartoning machine include:
· Continuous Mode Automatic Cartoning Machine
You can also identify it as a high speed cartoning machine that you can use for a high speed production line.
Continuous cartoning machine
You can use it mainly for making solid inventories and regular shape cartons which require little to no special handling provisions.
It incorporates the pneumatic-photo-electro-mechanic mechanism to facilitate all the high speed functions of the machine.
Advantages of Continuous Mode Automatic Cartoning Machine
Using a continuous mode automatic cartoning machine offers the following advantages:
i. Operates under very high speed thus allowing the faster output of cartons.
ii. Very accurate thus improving the cartoning efficiency
iii. Requires very little and to some extent no handling provisions thus reducing the cost of production.
iv. The chain is progressive allowing for an easy execution of the packaging procedures.
v. Due to the high speed, you are capable of saving a lot of time in comparison to other types.
vi. It is fully automatic thus allowing you to include the parameters and control the whole process from one place.
Disadvantages of Continuous Mode Automatic Cartoning Machine
As you operate the continuous mode automatic cartoning machine, you may experience disadvantages such as:
i. It will limit you to cartoning of solid inventories and regular shapes.
ii. The initial cost of purchasing and installing the machine is quite high.
iii. The high cartoning speed of the machine does not allow for a boxing cycle.
Main Features of Continuous Mode Automatic Cartoning Machine
The continuous mode automatic cartoning machine has the following features:
i. The machine has sensitive sensors that will automatically stop affect or stop the operations of the machine completely.
The machine will stop under the following conditions:
- Without a product, there will be no suck leaflet and without the leaflet there will be no suck carton.
- Less or no load will automatically stop the machine from running
- Continuous lack of the suck leaflet will lead to an automatic stop of the machine.
- In case of low compress air or negative vacuum pressure, the machine stops.
ii. It has a posterior pusher that makes the operations more convenient.
iii. Presence of a dial plate scale that enables easy and quick changeover of different sizes through the handwheel.
iv. The main drive has a protection device in case of an overload.
v. Servo drive loading system.
vi. Pneumatic and electrical components to power most of the operations.
vii. Touch screen system for automatic display of fault alarms, display, and counters for easy monitoring.
Parts of Continuous Mode Automatic Cartoning Machine
The continuous mode automatic cartoning machine depends on the following parts for its normal operations.
i. Control panel system that comes complete with a PLC control system and a touch screen for displays.
ii. Electrical panels and electrical motors that provide enough power to drive the machines.
iii. Lubrication system that greases the moving parts to reduce friction and subsequent damage.
iv. Inkjet printer that prints the labels and the dates on the cartons after packaging.
v. Safety system complete with sensors that protect will protect you and the machine.
vi. Rollers, conveyors, carton chute, and guide rail to enable efficient movement of the cartons and products.
vii. Cartoning pack and loading system.
Working Principle of Continuous Mode Automatic Cartoning Machine
The continuous mode automatic cartoning machine follows the following steps in its normal operations.
Step One: Setting the Carton in Position
With the help of a guard rail and a push plate the carton moves from the machine package box entrance.
The machine positions and opens the box as the pneumatic sucks up and closes the bottom part of the carton.
On the conveyor, the carton proceeds to the loading zone at the right angle.
Step Two: Loading the Products into the carton
At this point, the mechanical system of the machine precisely and gently loads the products into the carton.
After that the carton moves to the folding zone.
Step Three: Folding the Ears of the Carton
Through rotary movement, the machine automatically folds the right and the left ear of the carton at the same time.
The push plates and cam coupled motors assist in the folding of the ears of the cartons.
Step Four: Sealing the Cartons
The machine closes the tongue of the cartons and fastens it to lock the carton completely.
You can either decide to glue the seals or staple them depending on the type of products you wish to secure.
Step Five: Printing and Quality Assurance
After that, the machine checks the integrity of the cartons and separates the good from the bad cartons.
It proceeds to the printing zone where the ink jet printer prints the labels and the dates on the cartons.
The cartons are ready for storage and subsequent transportation.
· Intermittent Mode Automatic Cartoning Machine
Intermittent mode automatic cartoning machine is quite similar to the continuous mode automatic cartoning machine.
the only difference comes in terms of speed as the intermittent mode automatic cartoning is slower by around 150 times.
The reduction in speed is as a result of the machine stopping and giving time for the boxing cycle to take place.
You can employ it in different applications such as cartoning medicine cards, bottles, injection trays, ointments, pill or rectangular articles.
Intermittent cartoning machine
Advantages of Intermittent Mode Automatic Cartoning Machine
The major advantages of using the intermittent mode automatic cartoning machine are:
i. Allows for the boxing cycle thus giving you the chance to create different shapes and sizes of cartons.
ii. It is fully automatic thus allowing the control of most of the operations under a computerized system.
iii. It is efficient, fast and accurate thus saves you a lot of time in comparison to the semi-automatic machines.
iv. You do not require a lot of skilled labor thus reducing the overall cost of production.
v. It is stable in its operations with easy and convenient adjustable systems.
Disadvantages of Intermittent Mode Automatic cartoning Machine
Some of the disadvantages of using this machine include:
i. It is slower in comparison to the continuous mode automatic cartoning machine.
ii. The machine is costly especially in the initial stages of purchasing and installation.
Main Features of Intermittent Mode Automatic cartoning Machine
The main features of the intermittent mode automatic cartoning machine include:
Bottles ready for cartoning
i. Has a complete servo system and a synchronous belt driving system without a lubrication system.
ii. Features an adjustable servo motor that assists in feeding materials and packaging the cartons.
iii. It also has an automatic PLC control system that you can operate on a touch screen interface.
The system allows you to automatically configure the word and numeric display with automatic speed regulation and counting mechanism.
iv. Photoelectric monitoring and detection system that enables overload protection, detection and indication of machine failure.
It can also run a diagnosis on the machine to detect the problems and automatically halt the operations.
v. It can also detect various cartoning sizes in a specific range without a replacement of the parts.
This is possible especially with the convenient and easy adjustable system.
vi. It comes complete with a feeding mechanism that can realize a single machine produce.
vii. The machine also features a transparent and innovative security system that enhances the machine’s security and general view.
Parts of Intermittent Mode Automatic cartoning Machine
The machine depends on the following parts to facilitate the smooth operations.
Conveyor system of cartoning machine
i. Conveyor belts, gearing system and guard rails to assist in the transportation of the cartons and products.
ii. Electrical system that powers all the main operations of the intermittent mode automatic cartoning machine.
iii. Blank cartoning section where you will load the blank cartons on the machine for easy access.
iv. Carton feeding system to assist in picking the cartons from the blank cartoning section to the machine.
v. Folding system that folds the cartons to different shapes and sizes
vi. Touch screen that displays and allows you to monitor and control all the operations from one sitting position.
vii. PLC control system that gives you the right interface for programming the machine by entering the cartoning credentials.
viii. Carton sealing devices that give the carton a good seal that will protect the integrity of the cartons.
ix. An ejection chute that guides the carton on to the right side of the conveyor belt for further processing.
x. An inspection system that allows you to separate the good from the bad cartons
Working Principle of Intermittent Mode Automatic cartoning Machine
The intermittent mode automatic cartoning machine depends on the following working principles.
Step One: Under the Box Action
First, the machine, through the carton feeding system picks blank cartons from the blank cartoning section.
After that, the push plate and the guiding rails assists in pushing and opening the box while sealing the bottom.
As soon as the carton is in the right angle it proceeds to the loading area.
Step Two: Loading the Cartons
At this point, the machine loads the products into the carton and pushes them to the folding zone.
Step Three: Carton Folding Zone
A push plate flips the carton and closes the lower end flap and shuts the ears of the upper end.
The machine employs a rotational motion to completely fold and press the ears of the box leaving no ear unturned.
Step Four: Cover Action Stage
The machine folds the carton to the tongue and then pushes it to bend using a pushing plate.
It also ensures that the tongue locks well into the cartons thus assuring the carton integrity.
The integrity test marks the end of the cartoning process.
· Vertical Automatic Cartoning Machine
The vertical automatic cartoning machine introduces the products and cartons from the feeding system vertically.
Vertical automatic cartoning machine
It is capable of handling a wide range of products thus ideal for handling jars, bottles, and vias.
You can best use it for the pharmaceutical, cosmetic and food industry.
Advantages of Vertical Automatic Cartoning Machine
The benefits that you will enjoy by using the vertical automatic cartoning machine are:
i. Allows both robust and simple format changes.
For instance, you don’t have to adjust the rail whenever you want to make a curve on the carton.
ii. It is flexible and can adopt both intermittent and vertical cartoning working principles.
iii. Has an accessible work station that you can use for other cartoning functions.
iv. You can easily accessorize by adding other equipment such as an additional transport system.
v. The open structure of the machine gives you an easy time when it comes to cleaning.
vi. You can also opt for an HMI system which simplifies all the operations to a single operator.
This option will reduce the overall cost of production by reducing the number of employees.
vii. The vertical orientation covers very minimal space and you may not need a huge space to lay the machine.
viii. Vertical product feeding system reduces the risk of product damage thus assuring the safety of the products.
Cartons ready for folding
Disadvantages of Vertical Automatic Cartoning Machine
Using the vertical automatic cartoning machine may have the following demerits.
i. Setting up the whole machine at the initial stages is expensive as the machine is costly to acquire.
ii. You may need to train more employees in case the machine lacks a HMI control system.
iii. There is the danger of falling items from the top downwards prompting extra safety measures.
Main Features of Vertical Automatic Cartoning Machine
The main features of the vertical automatic cartoning machine include:
Section of carton folding machine
i. Compact and flexible design that allows you to switch the operations at will to meet most industrial operations.
ii. Features a combination of a modern technology format part changeover that enables the achievement of vertical carton feeding position.
iii. Vertical position reduces the risk of product damages and gets rid of lengthy delays of the feeding system.
iv. It has an automatic detection system that will detect the presence of the leaflet or other products.
v. The machine can automatically reject a carton in case the product is missing.
vi. In case of an overload on the machine, the sensors will automatically stop the operations
vii. It also automatically displays the problems through self-diagnosis thus increasing the safety of the machine.
viii. It allows the adoption of the human machine operating system making it more convenient.
Parts of Vertical Automatic Cartoning Machine
The main parts of a vertical automatic cartoning system include:
Carton folding station
i. Touch screen complete with a PLC system that allows you to control and monitor the machine operations.
ii. Packing tube and tube filler for transporting the products to the machine.
iii. Conveyers system, gear system, and pneumatic system that assists in the movement of products in the machine.
iv. Bottle filler system that delivers the bottles to the cartoning zone.
v. Folding system that folds the cartons to the right shape and size.
vi. Electrical unit that controls the power that goes into the vertical automatic cartoning machine.
vii. Packaging system that packages the products automatically into the cartons.
viii. Cartoning system that comes complete with a loading system.
ix. Sensor and alarm system that triggers or shuts down the operations of the machine automatically.
Working Principle of Vertical Automatic Cartoning Machine
The vertical automatic cartoning machine depends on the following steps:
Step One: Feeding the Carton
The machine automatically picks the blank cartons and shapes them to form a good carton.
After that, it erects the carton and positions it in the right angle for vertical packaging.
Step Two: Ear Folding
At this stage the machine will fold the ears of the carton in preparation for proper tucking in.
You can fold the ears and join them together to cover the bottom part of the carton before inserting the products.
Step Three: Production Insertion
In the vertical automatic cartoning machine, the insertion of products is from the top to the cartons at the bottom.
It is suitable for cartoning products with contents that can spill out.
Step Four: Carton Closing
After inserting the products, you can close the cartons by tucking in the tongue into the carton.
Depending on the type of product, you might glue or staple the carton to increase the integrity of the seal.
Step Five: Inkjet Printing and Date Stamping
In the final stage, the machine prints the labels on the cartons and stamps the dates on the carton.
It goes through an inspection stage before releasing it for storage.
· Horizontal Automatic Cartoning Machine
The horizontal cartoning machine inserts the products into the cartons from the side of the carton.
The horizontal automatic cartoning machine can either operate in a continuous or intermittent mode.
You can use this machine in the packaging of food products including cakes and pizza, vacuum packed coffee or rice.
Horizontal automatic cartoning machine
Advantages of Horizontal Automatic Cartoning Machine
Some of the merits you will enjoy by using the horizontal automatic cartoning machine are:
i. It is easy to operate as most of the operations are automatic and straight forward.
ii. Saves you time as it can carton different products of different sizes in a very short time.
iii. It is safer in comparison to the vertical automatic cartoning machine as it has minimal risks of product falling.
iv. It offers a wider platform for other operations thus making it easy to clean and maintain.
v. You do not need to hire expensive skilled labor since most of the operations are automatic.
Disadvantages of Horizontal Automatic Cartoning Machine
The demerits of choosing to use the horizontal automatic cartoning machine include:
i. The horizontal orientation of the machine covers a wide space thus requiring a lot of floor space.
ii. The machine is heavy and delicate and once you install it, you do not have the freedom of moving it around.
iii. The initial purchasing and installation cost is very high.
iv. The cost of hiring additional personnel increases the cost of production.
Main Features of Horizontal Automatic Cartoning Machine
The major features that promote the normal functions of the horizontal cartoning machine are:
Conveyor system for cartons
i. It has the best brands of electric components such as a PLC control system for monitoring the machine.
ii. It also adopts the human machine interface as a credible operating system.
iii. The horizontal orientation increases the stability of the machine hence the ease in operation.
iv. It comes with a touch screen that will automatically display any troubles and sound the alarm in case of a problem.
v. In case a leaflet or a packing product is missing, then the machine will automatically reject the products.
In extreme cases, the machine automatically stops operating thus increasing the safety of the machine.
Parts of Horizontal Automatic Cartoning Machine
The main parts of the horizontal automatic packaging machine include:
i. Adjustable screws for adjusting the operating parameters of the machine.
ii. Overload protection chain wheel to protect the machine from an overload
iii. Gear decelerate to reduce the speed if need be.
iv. Carton down holding grip cam that allows you to hold the carton in position during the packaging process.
v. Big and small tongue sealing cam that assists in sealing the carton.
vi. Folding mechanism that will fold the carton in the right size and shape.
vii. Main drive shaft wheel and conveyer belt that controls the transportation of cartons and other products.
viii. Carton suction nozzle that assists in the opening of the carton.
ix. Blister sheet output cam
x. Blister sheet inlet cams for inserting the leaflets
xi. Eccentric gear for controlling the printing machines.
xii. Hand wheel and turn cam
xiii. Clutch breakers and torsion overload protectors.
xiv. Automatic lubrication system.
Working Principle of Horizontal Automatic Cartoning Machine
To operate a horizontal automatic cartoning machine, you need to go through the following steps.
Step One: Setting the Blank Cartons in Position
First the carton will come from the blank carton zone through the feeding system.
The push plate and the guiding rails ensure that it opens up at the right angles.
At this stage, the machine folds the carton through a series of push and suction system to form the right shape.
Step Two: Loading Area
One the carton is in the loading area; the machine will load the products from the side.
Since the machine is a horizontal automatic cartoning machine, the loading is from the side of the carton.
The machine inserts the products into the carton precisely and gently.
Step Three: Folding the Flaps of the Cartons
The chain conveyer moves the cartons to the folding zone.
Also, the target point of the machine is the ear of the carton that will form the seal of the carton.
Through the rotary movement, the machine folds the left and the right ear of the carton.
The motors push the push plate and folds the ears of the carton and forms the tongue.
Step Four: Sealing the Carton
The conveyor moves the carton to the sealing zone where the machine tucks in the tongue.
A pushing plate orchestrates a push on the tongue thus resulting in to a fastening lock creating a seal.
The action is on the left and the right side of the carton.
After that, the machine inspects the cartons before moving them to the loading bay for storage.
Semi-Automatic Cartoning Machine Vs Fully Automatic Cartoning Machine
A semi-automatic cartoning machine does not have an automatic in feeding system that simplifies the operations.
Lack of automatic in feeding system lowers the throughput as well as the speed of production.
Apart from that, you will need to employ many operators to have an effective production unit.
It has specific design features that enables it to handle cartoning of blister packs, pouches, bottles, tubes and sachets.
You may get some sophisticated designs that allow the inclusion of other accessories such as:
i. Carton magazines
ii. Box conveyors
iii. Automatic folding machines with the capability of opening and closing carton flaps.
The benefits of using a semi-automatic cartoning machine include:
i. Low cost of maintenance
ii. Configurable with safety devices such as HMI that protects the integrity of the machine.
iii. It is adjustable and allows the cartoning of a wide array of shapes and sizes
iv. You can employ the use of semiskilled labor as it does not require the use of skilled labor.
Fully Automatic Cartoning Machine
This is a more elaborate device that does not require the involvement of too much human assistance in its operations.
You can use it for the following functions:
i. Supplying of packaging materials
ii. Folding the ears of the carton
iii. Erecting the carton to the right position
iv. Ink-jet printing of the cartons
v. Hot spraying
vi. Product insertion
vii. Carton closing
viii. Stamping dates.
It is the best kind of cartoning machine that will capture all the operations of an automatic cartoning machine.
It has the ability to check on the integrity of the carton to ensure that it is of the right quality.
It comes complete with certain accessories such as:
i. Ink jet printers
ii. Hot melt gluing systems
iii. Folding systems
iv. Brochure insertion system
All the processes of the fully automatic cartoning machine depends on a computer control unit.
The control unit manages, controls and regulate all the operations of the machine with very minimal human assistance.
How to Select Automatic Cartoning Machine
In case you are looking to select an automatic cartoning machine, you have to consider certain factors.
Among the most significant factors that you need to look at are:
i. The size of the products that you intend to carton
ii. The number of items that you intend to package.
iii. The size of the carton you intend to use in cartoning
iv. The speed of the automatic cartoning machine you desire
v. The installation space available for the automatic cartoning machine
vi. The requirements for a changeover of the carton size and the products.
Apart from the above factors you can look at the classification of the automatic cartoning machine before making a selection.
Horizontal intermittent cartoning machine
You can select the automatic cartoning machine by looking at:
· Safety of the Cartoning Machine
Safety is paramount even in any form of machine that you choose to use.
You have to make sure that the machine is safe for use both for the operator and it is free from damage.
It should have a user friendly working interface to improve the safety of the machine.
· Degree of Automation
When selecting a cartoning machine, you can look at the level of automation of the machine.
In this category, there are two main levels of automation for the cartoning machine.
i. Semi-automatic cartoning machine
ii. Fully automatic cartoning machine.
The fully automatic cartoning machine is better than the semi-automatic cartoning machine.
It is faster and does not require a lot of extra personnel to complete normal tasks.
· Production Capacity
You have to match the type of machine you need to the technical capabilities of the production line.
This includes looking at the production capacity of your processing plant.
For instance, if you have a production capacity that is very high, then you should consider a high speed cartoning machine.
The speed of the cartoning machine should match the production capacity of your processing plant.
· Type of Products
You should remember to harmonize the type of material you need to use with the machine.
You have to understand the material first before choosing the machine that you will be using.
Ensure that the type of material you will use if of a higher grade and quality for reliability.
· Additional Equipment and Accessories
The machine should have an allowance that gives you the chance of fitting other accessories.
You should be able to fit other machines that will complete the production line.
· Change Parts of the Machine
Consider a machine that has very few change parts as possible when you are adjusting the size of the cartons.
The machine should possess the ability to perform faster changeovers when you are using different carton sizes.
· Picking Mechanism of the Machine
You should look at the technology the machine uses in picking carton blanks and check its compatibility with particular substrates.
The machine has to pick the blanks correctly to enable the process to proceed smoothly.
· Consider the Future Needs
In the process of machine selection, you should look at the future prospects of the automatic cartoning machine.
It has to have the latest technology that is compatible with the future inventions.
Carton Closing Technique in Automatic Cartoning Machine
The cartoning machine has specific criteria or techniques with which it uses to close the cartons.
The main types of carton closing techniques for the automatic cartoning machine include:
Carton closing station
i. Tuck in Closure
The tuck in closure use the flaps of the carton to create a lasting closing technique.
The flap, which you can also refer to as the tongue sticks with shore locks or friction fit.
The tucks can either be found on panel two or panel of the carton.
ii. Hot Glue Closure
This technique involves the application of hot glue on to the flaps to create a permanent seal on the cartons.
The hot glue closure technique is for cartons that carry heavier products, especially at the bottom.
iii. Combination of Hot Glue Closure and Tuck in Closure
Some cartons have a combination of both hot glue and tuck in closures to improve the strength of the carton.
You may find a carton with hot glue closure on the sides of the carton and at the bottom part.
Tuck in closure technique is often at the top making it easier for you to open and close the carton.
Troubleshooting Automatic Cartoning Machine
While using a cartoning machine, you may experience some problems in the process.
Here are some of the problems you might come across and their solutions.
1) Drawn flat blanks at the carton magazine infeed
Using a photoelectric sensor such as multi-pulse technology to detect any malfunction on the machine and warn you.
You will stop the machine immediately and address the problem before it gets out of hand.
2) Limited speed of the machine to the lower manual
Make the drugging board design more reasonable to assist in adjusting the speed
3) Poor stability of the machine after running at a high speed for a long period
Use servo systems that will enable a smooth running of the machines.
4) Carton malfunction due to air leakage or blockage on the sucker tubing
Unblock the sucker tubing and replace the leaking sucker tubing with a proper one.
5) Aging Suckers
Replace the aging suckers with new suckers
6) Improper adjustment of the carton store room
You can stop the machine and properly adjust the store room for faster and proper delivery of the cartons.
7) Inseparable carton blanks
Stopping the machine and removing the inseparable carton blanks and replacing them with better ones.
8) Poor position of vacuum suction
Overhaul of the vacuum entire vacuum system and replacing it at the right position.
Technological Advancement in Automatic Cartoning Machine
One of the recent technological advancement in an automatic cartoning machine is the inclusion of sensors.
Sensors such as photoelectric multi-pulse sensor helps in improving the safety of the machine and the user.
You can use it to detect and signal the operator of any jams in the cartoning system.
Electronic section of cartoning machine
Apart from that, the sensors can automatically stop the machine from normal operations in case it detects a problem.
Other benefits of using the sensors include:
i. A higher processing rate of the machine since it can diagnose and signal the operator of any problems.
ii. It can automatically adjust the production changes in the packaging line.
iii. You can easily integrate it with the control systems which the machine already has.
Apart from the sensors, the automatic cartoning machine has better technological advancements including full automation.
The level of intelligence in the machines accelerates the digitalization process.
This includes the emergence of decentralized computers which allows you to control the machine from another position.
It increases the safety of the operator and makes the cartoning machine more flexible.
Apart from that, the advancements are the main reason behind the miniaturization of the machines thus covering less space.
Automatic Cartoning Machine Quality Compliance
When you are shopping for an automatic cartoning machine, you should ensure that it complies to the quality standards.
Compliance to the quality standards protects you from exploitation by the manufacturer.
It also assures you that the machine is safe to use and has a longer durability.
The main quality compliance systems that the machine adhere to are:
i. ISO certification
ii. CE compliance
iii. UL certification
iv. cGMP compliance
v. GMP quality compliance
SaintyCo Cartoning Machines – Your Trusted Supplier for Carton Packaging
SaintyCo provides the following cartoning machines for you to choose from:
1. CM – 200 Horizontal and Continuous Cartoning Machine
Horizontal & Continuous Cartoning Machine
This is a high speed cartoning machine that incorporates pneumatic-photo-electro-mechanic mechanism in the cartoning process.
You can use it for automatically inserting ALU-PVC blisters, soft tubes, bottles, soft AL/AL strips and pouches into cartons.
You can also link it to other matching machines to form a continuous chain in a production line.
The machine features sensors that will automatically stop the machine in case it lacks leaflets, cartons, and products.
The loading system has a servo drive.
Apart from that, the sensors will also stop the machine automatically in case of a malfunction thus improving the safety.
2. CM- 60V for Stand Vials into Carton without Tray
CM-60V for Stand Vials Into Carton Without Tray
You can use this machine in cartoning different sizes of vials.
You can connect it to a labeling machine and other types of machines to form a complete production line.
The cartoning process of the machine is simple and automatic thus eliminating the need of having extra personnel.
The machine complies to the quality standards of controlling pharmaceutical production hence its durability and efficiency.
3. CM-120 Horizontal and Intermittent Cartoning Machine
CM-120 Horizontal & Intermittent Cartoning Machine
You can use this machine in cartoning al-plastic blister medicine cards, bottles, injection trays, pill or rectangular articles, and ointments.
It has a full servo system that is synchronized to the conveyor belt drive without any form of lubrication.
The control panel of the servo motor is adjustable thus giving the machine reliable and stable operation.
It also has a photoelectric sensor detection system for monitoring any form of malfunction on the machine for safety purposes.
4. CM – 100P Horizontal and Intermittent Cartoning Machine for Bottles
CM-100P Horizontal & Intermittent Cartoning Machine for Bottle
You can use this machine for automatic cartoning of bottles.
It features a PLC control system with a touch screen that enables you to control and monitor all the operations.
It features a human machine interface operating system with sensors that can stop the machine automatically in case of a malfunction.
The sensor system will also stop the machine immediately in the absence of key packaging materials.
Apart from that, the machine is stable and easy to operate.
5. CM – 100D Horizontal and Intermittent Cartoning Machine for Blister
CM-100D Horizontal & Intermittent Cartoning Machine for Sachet
You can use this machine for cartoning sachet and blister products.
The machine features a PLC control system which you can use to adjust the operating parameters of the machine.
It is stable and easy to operate with a human machine interface operating system.
It features sensors with an alarm system that will notify you and stop the machine in case of trouble.
Apart from that, it has frequency inverters that enable a quick and smooth transition in shapes and sizes.
6. CM- 100 Horizontal and Intermittent Cartoning Machine for Blister
CM-100 Horizontal & Intermittent Cartoning Machine for Blister
You can use this machine for the automatic cartoning of blister products.
You can easily adjust the production parameters in the production line randomly to fit the production requirements.
The machine depends on an on line computerized system to assist in the normal operations of the machine.
It features a HMI operating system that will stop the machine automatically in case of any issues.
The PLC touch screen and frequency inverters on the machine are suitable for easy and flexible machine operations.
7. ZH – 100K Cartoning Machine for Tray
ZH-100K Cartoning Machine for Tray
The machine is suitable for cartoning blister packages for injections and ampoules using a cardboard case.
It comes complete with:
- Cardboard case feeding and forming accessories
- Direction feeding and folding equipment
- Inkjet and batch number printers
- Automatic tongue sealers of both ends
- PLC control system and touch screen for easy monitoring and control of the machine
- Sensors and alarm systems
The machine will automatically reject any form of operation in case key cartoning components are missing.
8. ZH – 100D Cartoning Machine for Sachets
ZH-100D Cartoning Machine for Sachet
You can use the ZH – 100D cartoning machine for cartoning different products.
Some of the products include pouches, sachets, coffee bags in cartons, facial mask plasters, ointment plasters, and wound plasters.
It consists of an online detection and feeding system that automatically injects the cartoning material into the machine.
Apart from that, the machine comes complete with:
- Leaflet detection and folding system
- Carton opening and closing system
- Production insertion system complete with an inkjet batch number printer.
All the functions of the machine are automatic allowing you to control operations from the PLC control system.
9. ZH – 100G Cartoning Machine for Tube
ZH-100G Cartoning Machine for Tube
You can use this cartoning machine for packaging soft packages such as condoms, glass bottles, and ointment medicine.
It is compatible with other machines which you can easily integrate into the production line.
It is capable of performing the following functions:
- Direction folding and feeding of cartoning materials
- Cardboard case feeding and forming
- Printing dates, labels, and batch numbers
- Sealing the tongues of the carton from both ends
Most of the operations of the machine are fully automatic thus increasing the efficiency and stability of the cartoning process.
10. ZH – 100P Cartoning Machine for Bottles and Vias
ZH-100P Cartoning Machine for Bottle & Vial
You can use this machine for packaging round or square medicine bottles, food, and cosmetics among others.
Most of the features on the machine adhere to the international quality standards thus assuring of its durability and safety.
The main parts of the machine include:
- Electrical components such as PLC touch screen, control system and frequency inverters.
- Human machine interface operating system
- Photoelectric sensors and alarm systems that will automatically warn you of impending danger.
The machine can automatically stop in case of a malfunction and reject any unusual form of operation.
11. ZH -100 Compact Cartoning Machine for Blister
ZH-100 Compact Cartoning Machine for Blister
The machine is specifically suitable for cardboard case cartoning of blisters and other blister materials.
It has a human machine interface operating system that makes the operations simple to the operator.
The machine is capable of:
- Detecting and forming cartons by folding and sealing
- Automatic sensors and alarm systems that will stop operations in case of any malfunction such as machine overload.
The PLC control system and the touch screen improves the control and monitoring systems of the machine.
It is user friendly with a human machine interface operating system.
12. VC-50 Vertical Cartoning Machine
VC-50 Vertical Cartoning Machine
The machine works best with a single line product preparation.
All the procedures are automatic thus improving the fineness of the cartoning process.
It can carton 30 – 50 cartons in one minute which is quite impressive and fast.
It has an ergonomic design with very low cost of maintenance including a provision for displaying alarms and other faults.
It is efficient and convenient in its operations due to the high stability of the machine.
It come complete with different packing options for products such as candy, bottle packaging and tube along.
Well, automatic cartoning machines are available in different types and dimensions for you to choose from.
You can make a choice for the machines depending on your production needs.
You can also order for a custom automatic cartoning machine as long as it fits your specifications.