Candy Forming Machine: Ultimate FAQ Guide
In the heart of candy making, a Candy Forming Machine stands tall. Yes, indeed, this powerful equipment molds candy with speed and precision. The goal here, learn about this vital tool in confectionery. So, discover the secrets of candy making machines here.
A General Understanding of Candy Forming Machines
Candy forming machines shape sweet treats. Inside, rollers press candy dough into sheets. Next, the formed sheets pass through dies. Like cookie cutters, dies carve out candy shapes. In the end, candies of various shapes like bears or circles emerge.
All this happens in temperatures between 20 to 40 degrees Celsius. With a capacity of up to 400 kg/hr, these machines are indeed workhorses of the candy industry.
History and Evolution of Candy Forming Machines
Candy making has roots in ancient times, but forming machines came into being in the late 1800s. Early models were basic and only shaped hard candies.
By 1900, candy machines had become more advanced. They now had components like cooling tunnels and temperature controllers. These enhancements allowed candy makers to create more complex and varied treats.
The mid-20th century marked another significant leap. Automated candy forming machines could now produce 200 to 300 kg of candy per hour. Then, technology took another giant stride. The dawn of the 21st century saw candy machines with computer controls.
As a result, they delivered better consistency and higher output. With these, candy production escalated to new heights. Now, modern candy forming machines can make up to 400 kg of candy per hour. Therefore, evolution in candy forming machines has enabled mass production and variety in the candy industry.
Types of Candy Forming Machines
Hard Candy Forming Machines
In candy making, Hard Candy Forming Machines stand as a leading choice. Experts regard them for molding hard candies of diverse shapes. With a capacity of around 300 to 500 kilograms per hour, these machines are workhorses.
Parts like the cooling drum, forming die, and batch roller play key roles. In optimal conditions, the cooling drum keeps the temperature at 20 degrees Celsius.
The batch roller, meanwhile, keeps the candy pliable. Remember, temperature control is a major factor in quality. The right settings result in candies with a pleasing crunch and vibrant color.
Die-Forming Machines, a favorite among manufacturers, excel in shaping candies. Known for a production rate of about 300 kilograms per hour, they impress with efficiency.
Components like the pressure cylinder, the pump, and the forming die contribute to their success. Pressure settings hover around 80 to 100 bar for best results. Furthermore, these machines are adaptable, handling a range of candy types, such as gummies and jellies.
Drop Roller Candy Forming Machines
Drop Roller Candy Forming Machines offer unique benefits. They are champions in producing round, oval, and other intricate shapes. The standard output is approximately 250 kilograms per hour, which varies depending on candy size.
The drop roller, hopper, and speed control are essential components. Speed controls are usually set between 25 and 35 RPM for optimal output. Keep in mind, precise control is critical to producing candies of consistent shape and size.
Ball Forming Machines
For round candies, Ball Forming Machines are the go-to choice. They often yield 200 to 350 kilograms of sweets per hour. The ball-forming mold, revolving drum, and speed regulator constitute the main parts.
Operating at a speed between 20 and 30 RPM, they deliver perfectly round candies. Note, the perfect candy ball comes at the right speed and temperature, showcasing the machine’s precision and flexibility.
Coconut Candy Forming Machines
Coconut Candy Forming Machines are the masters of specialty sweets. Capable of producing 250 to 400 kilograms per hour, they’re truly high performers. Central parts include the forming die, cooling conveyor, and temperature controller.
For coconut candies, a set temperature of around 25 degrees Celsius ensures a smooth texture. Hence, consistency in output and quality make these machines an integral part of the candy industry.
Peanut Candy Forming Machines
Peanut Candy Forming Machines earn applause for their efficiency and adaptability. They deliver about 200 to 300 kilograms of candy per hour. Key components are the forming plate, the cutter, and the temperature regulator.
Temperature control, usually around 24 degrees Celsius, plays a significant role. Moreover, these machines can tackle a variety of nut candies, underlining their versatility. Therefore, the precision of a Peanut Candy Forming Machine guarantees candies with a delightful crunch.
|Criteria||Hard Candy Forming Machines||Die-Forming Machines||Drop Roller Candy Forming Machines||Ball Forming Machines||Coconut Candy Forming Machines||Peanut Candy Forming Machines|
|Key Parts||Cooling drum, Forming die, Batch roller||Pressure cylinder, Pump, Forming die||Drop roller, Hopper, Speed control||Ball forming mold, Revolving drum, Speed regulator||Forming die, Cooling conveyor, Temperature controller||Forming plate, Cutter, Temperature regulator|
|Optimal Conditions||20°C||80-100 bar||25-35 RPM||20-30 RPM||25°C||24°C|
|Output Characteristics||Pleasing crunch, Vibrant color||Adaptable, Range of candy types||Consistent shape and size||Perfectly round candies||Smooth texture, Consistent output||Delightful crunch, Versatile|
|Specialty||Diverse shapes||Gummies, Jellies||Round, Oval, Intricate shapes||Round candies||Coconut candies||Nut candies|
Table on Types of Candy Forming Machines
Parts and Functionality of Candy Forming Machines
The heart of a Candy Forming Machine starts with the heating component. Its main job is melting raw materials into a liquid form. The temperature reaches 140 degrees Celsius – a number that ensures uniform melting. This critical part runs on a 15kW power supply, offering steadfast performance. Regular maintenance helps maintain maximum productivity.
Next, the mixing arm takes over. With a rotational speed of 45 rotations per minute, it combines the ingredients evenly. The mixing arm made of stainless steel has a high resistance to corrosion, ensuring a long lifespan. A robust 10kW motor powers this crucial component, offering unwavering reliability.
Now, let’s talk about the mold cavity. Here, the liquid candy takes shape. With an average of 50 mold cavities per machine, each forms a unique candy design. Mold cavities made of food-grade silicone ensure safe and efficient candy production.
After formation, the candy needs to cool. An efficient cooling system drops the temperature to 20 degrees Celsius within 10 minutes. This rapid cooling prevents stickiness and ensures the candy retains its shape. A good system uses R-134a refrigerant, renowned for safe food processing.
The control panel stands as the candy-forming machine’s brain. Equipped with a touchscreen interface, one can adjust machine parameters easily. Controls include temperature settings, mixing speed, and conveyor speed, ensuring optimal candy production.
Post-cooling, the conveyor belt transports the candies. Speed settings vary, with a maximum of 30 meters per minute. The durable belt, made from food-grade materials, ensures a smooth ride for candies, ready for packaging.
To divide the candy into individual pieces, cutting blades come into play. Stainless steel blades offer precision cuts, slicing at speeds up to 2000 cuts per minute. Regular sharpening helps maintain optimal performance.
At the machine’s start, the feeding hopper is where raw materials load in. With a capacity of 50 kilograms, it ensures uninterrupted production cycles. Use food-grade stainless steel for maximum safety.
Accuracy in temperatures is key. Temperature sensors monitor heat levels, maintaining consistency. Sensors can detect a range from 0 to 200 degrees Celsius, ensuring precision throughout the process.
Driving the machine’s overall operation, the drive motor’s capacity often reaches up to 20kW. A good motor ensures smooth operation, optimizing candy production and reducing downtime.
Die Forming Set
Candy shapes originate from the die-forming set. Standard sets offer up to 100 different shapes, giving producers plenty of design options. Regular cleaning keeps the die set functioning efficiently.
It ensures uniform candy size, crucial for quality control. A typical roller can handle a candy size range from 10mm to 50mm, offering wide flexibility in candy production.
How Candy Forming Machines Work?
Step by Step Process
Candy making begins with the careful addition of ingredients. Sugar, often 70% of the mixture, combines with water, gelatin, and flavorings. Reliable machines measure precise amounts for consistent candy quality. Accuracy in ingredient portioning ensures desired taste and texture.
Next, machines blend the ingredients. With around 100 revolutions per minute, uniform mixing occurs. Powerful motors facilitate the mixing. A complete ingredient blend enhances flavor distribution, crucial for satisfying candy quality.
The mixture then undergoes controlled heating. Ranging from 120 to 170 degrees Celsius, the exact temperature depends on the candy type. Accurate heat application influences final candy consistency. Too much heat can cause unwanted caramelization.
Post-heating, the candy enters the molding stage. Rotary or flat mold types shape the candies. Speed and pressure settings determine size and shape. Proper molding ensures visually appealing, uniform candies.
Molds move to cool tunnels set at around 10 degrees Celsius. Controlled cooling prevents shape distortion and maintains quality. Proper cooling sets the candy, ensuring correct texture.
For some candies, like gummies or jellies, cutting comes next. Machines with sharp blades cut the candy slabs. Precision cutting ensures size uniformity. Each piece must meet set standards for customer satisfaction.
Machines then eject the candies onto conveyor belts. Timing and force settings control the process. Perfect ejection minimizes damage, ensuring candies reach the wrapping intact.
Automated wrappers encase each candy piece. Machine speed, typically 500 to 1000 candies per minute, impacts the production rate. Correct wrapping preserves candy freshness and enhances the visual appeal.
Automated checks for weight, size, and appearance ensure quality. Variances beyond 5% trigger rejections. Quality control plays a vital role in maintaining high product standards.
Machines pack candies into boxes or bags. The packaging rate, often 20 to 40 packages per minute, affects the output. Proper packaging protects candies during transit, ensuring customer satisfaction.
Details of Forming Process for Different Candy Types
Observe how hard candies start from sugar mixtures. Heat drives the process to a high 160°C. A cooling stage follows, bringing the mix down to a manageable 60°C. The material is then ready for forming. Molding the candies happens in the die-forming section.
Each mold shapes a single candy. The rate of production can reach a staggering 1,000 pieces per minute. Once formed, candies go through a cooling conveyor. Each candy hardens in the cooling process. Sticking to safety standards, this process ensures top-notch quality.
Soft candy production involves slightly different steps. The sugar mixture heats to a lower temperature, typically around 127°C. Cooling the mixture is a crucial next step. It drops to approximately 37°C before it’s ready for forming.
A starch mogul system forms these candies. Here, a dusting of cornstarch assists the candies to prevent sticking. On average, soft candy machines make about 300 pieces per minute. Cooling also plays a vital part in this process. Conforming to all regulations, soft candies result from this intricate method.
Chewy candy creation is unique. The cooking process reaches a medium heat of 130°C. Forming these sweets involves an extrusion process. The candy mixture goes into a special device called an extruder. Under high pressure, the mix takes the shape of tubes.
These tubes are cut into bite-sized pieces. Each machine can produce about 500 chewy candies every minute. Cooling is the final step. Every step is safe, controlled, and effective for chewy candies.
Filled candies are another case. Two sugar masses, one at 130°C and another at 100°C, start the process. The hotter mass forms the outer shell, the cooler one forms the filling. A depositor is critical here. It fills the shell with a softer mix.
Each machine can make up to 600 filled candies per minute. A cooling period solidifies the candies. Every part of this process complies with the highest industry standards.
Selecting a Candy Forming Machine
- Budget Consideration
A candy-forming machine, a significant investment, requires careful budget planning. Some machines cost around $10,000, others climb above $100,000.
Each model has unique features affecting the price. Cheaper machines lack the advanced features found in high-cost ones. Always remember, quality machines pay for themselves in the long run.
- Machine Capacity
Candy-forming machines vary in production capacity. Machines produce anywhere from 200 kg to 2,000 kg of candy per hour. High-output machines enhance production speed, yet need more power. Smaller ones, less productive, save energy costs. Tailor your choice to your production needs.
- Maintenance Ease
Maintenance keeps your machine running smoothly. Machines with fewer parts reduce maintenance costs. Models with self-cleaning features further cut these costs. Remember to factor in spare parts availability when selecting your machine.
- Power Consumption
Energy efficiency affects operating costs. Higher power consumption equates to increased costs. Some machines use around 10 KW, others require over 30 KW. Consider your energy budget while selecting the right machine.
- Space Requirement
A candy-forming machine can be large. Some models require a space of 20 square meters; others may need up to 50 square meters. Ensure your premises can accommodate the machine before purchase.
- Output Quality
High-quality candy relies on a precise forming machine. Machines with automated temperature control ensure candy consistency. Look for machines with precise weight control for uniform candy sizes.
- Material Used
Stainless steel machines guarantee durability and hygiene. Some machines use food-grade plastic components for less essential parts. Always verify the material quality for longevity and food safety.
- Brand Reputation
Brands with positive reviews ensure reliable machine performance. Check for brands with after-sales service and good customer support. Brand reputation directly correlates to machine performance and longevity.
- User Friendliness
Look for machines with clear, easy-to-use control panels. Machines with digital displays enable easier operation. A user-friendly machine reduces the chances of operational errors.
- Safety Features
Machines with automatic shut-off features prevent accidents. Safety guards protect workers from moving parts. Always check the safety features of the machine before finalizing your decision.
Candy Forming Machine Specifications and Features
Every candy-forming machine needs power. Most machines need between 220 and 440 volts. More complex machines require more power, usually up to 880 volts. Some machines use direct current (DC), while others use alternating current (AC).
A single-phase machine uses less power. Three-phase machines use more power but perform better. A candy-forming machine usually needs about 2-10 kilowatts of power.
The size of a candy-forming machine can vary. Some machines are as small as 2.5 x 1.5 x 2 meters. Other larger machines usually measure up to 5 x 3 x 4 meters. The choice of machine size depends on the production scale. Smaller machines are perfect for small-scale production. Larger machines suit bigger candy businesses.
Weight capacity refers to the amount of candy a machine can handle. The smallest machines handle around 30 kilograms per hour. Medium-sized machines can process up to 100 kilograms per hour. The largest candy-forming machines can handle up to 300 kilograms per hour. The weight capacity affects the production rate.
The speed of a candy forming machine also differs. Smaller machines may produce up to 2,000 pieces per hour. Medium-sized machines can reach up to 5,000 pieces per hour. The fastest machines can produce an impressive 10,000 pieces per hour. A high-speed machine ensures more candy production.
Material compatibility is crucial. Most candy forming machines work with hard candy. Some machines also handle soft candy or gummies. Stainless steel machines are preferred. Such machines are more durable and easy to clean. Some machines also come with non-stick coating. That makes candy removal easier.
Temperature plays a crucial role in candy forming. Most machines work in the 20-200 degree Celsius range. Temperature control is vital for consistent candy quality. Some machines come with built-in temperature control. Others require manual adjustment. Ensure the machine has a stable temperature range.
Candy-forming machines come with different automation levels. Some machines are semi-automatic. Others are fully automatic. Semi-automatic machines require more manual work. Fully automatic machines need less human interaction. They save time and boost efficiency.
The noise level of a machine is important. Most candy-forming machines produce between 50-70 decibels of noise. Machines with lower noise levels are preferred. They ensure a more comfortable work environment. Noise can also indicate machine health. More noise can mean more wear and tear.
Hygiene is a top priority in candy-making. Machines should comply with local and international food safety standards. They should be easy to clean and sterilize. Stainless steel machines are preferred for their ease of cleaning. Choose a machine that upholds high hygiene standards.
Energy-efficient candy forming machines are preferable. They reduce operational costs. Machines with energy star ratings are more efficient. They use less power but deliver similar output. Such machines are good for the environment and the wallet. Always check the energy efficiency of a machine before purchase.
|Criteria||Small Machines||Medium Machines||Large Machines|
|Power Requirements||220-440 volts||220-880 volts||Up to 880 volts|
|Machine Dimensions||2.5 x 1.5 x 2 m||Varies||5 x 3 x 4 m|
|Weight Capacity||30 kg/hr||Up to 100 kg/hr||Up to 300 kg/hr|
|Operational Speed||Up to 2,000 pcs/hr||Up to 5,000 pcs/hr||Up to 10,000 pcs/hr|
|Material Compatibility||Hard candy||Soft candy, gummies||Soft candy, gummies|
|Temperature Range||20-200 °C||20-200 °C||20-200 °C|
|Automation Level||Semi-automatic||Fully automatic||Fully automatic|
|Noise Level||50-70 dB||50-70 dB||50-70 dB|
|Energy Efficiency||Energy star rating||Energy star rating||Energy star rating|
Table on Specifications and Features of Candy Forming Machine
Operating a Candy Forming Machine
In setting up a candy forming machine, position accuracy matters. Verify the machine sits on a level surface. Stability enhances operations. Fix the machine components using the provided manual. Double-check the correct alignment of forming plates and plungers.
Attach the candy rope sizer rightly to maintain a 3cm candy rope thickness. Ensure the candy cooler fans work perfectly. Cooling speeds of 10-15 mph yield optimal results.
Begin by measuring the right amounts of ingredients. A typical recipe may involve 45% sugar, 20% glucose, and 35% other components.
Combine the ingredients in the mixer part of the machine. Mix for roughly 15 minutes at 60 degrees Celsius. Don’t exceed 75 degrees Celsius. High temperatures may cause the burning of the ingredients.
Correct parameter setup dictates candy output. Set the speed at 50-60 revolutions per minute for medium-sized candies. Alter the temperature according to the candy recipe. Typically, 70 degrees Celsius suits most candy types. Set the forming plate distance at 1.5 cm apart for standard candies.
After setting parameters, begin the operation. Confirm the machine’s power supply of 220 volts is stable. Press the start button. Observe the machine as it begins candy production. The extruder outputs candy ropes which then go through the sizing and forming stages.
Monitor the candy forming process keenly. Observe the candy rope consistency. Verify candies are forming without deformities. Continually check the machine speed. Maintain a range between 40 and 70 rpm. Confirm the cooling fans maintain a constant speed of 10 mph.
To halt the machine, press the stop button. Ensure the machine parts stop rotating. Disconnect the machine from the power source. Let the machine cool down for at least 30 minutes. It helps to preserve the machine components.
Cleaning After Use
Cleaning after use is crucial. Start by disassembling the machine parts. Clean each part using warm water. For the forming plates, a temperature of 45 degrees Celsius proves effective. Dry the parts thoroughly before reassembling them. Neglecting cleaning can lead to a 50% decrease in machine efficiency.
At times, machine faults may occur. For a jamming issue, check the candy rope sizer. Make sure it is set at 3 cm. The candies should be discolored, inspect the temperature settings. Typically, a setting of 60-70 degrees Celsius is suitable.
In emergencies, immediately stop the machine. For electric faults, cut-off the power supply. In case of an overheating machine, use a fire extinguisher. The CO2 type is most effective. Knowing proper emergency response can reduce damage by 80%.
Regular inspections of the candy forming machine are vital. Examine the candy forming plates every 15 days. Check the cooler fans monthly. Replace parts exhibiting over 25% wear and tear. Regular inspection results in a 20% increase in candy production efficiency.
Candy Forming Machine Maintenance
Start each day by cleaning the hopper, which can hold up to 20 kg of sugar. Next, the roller dies, responsible for the candy shape, require thorough scrubbing.
Stainless steel parts need gentle care with a 2% detergent solution. Then, focus on the cooling drum, which operates at 10 degrees Celsius. Keeping these parts clean ensures candy taste, appearance, and safety.
Proper lubrication of moving parts increases the machine’s lifespan. The conveyor belt system which is moving at a rate of 15 meters per minute, benefits from bi-weekly lubrication.
So too does the sugar-feeding screw, which turns at 60 RPM (Revolutions Per Minute). By keeping these components well-oiled, friction reduces and efficiency improves.
Regular inspection of the machine parts is crucial. Check the gearboxes which drive the belt at a 1:20 ratio. Make sure the brass cutters that slice at 0.2 mm thickness remain sharp. Pay attention to the pressure nozzles, operating at 6 bars, to ensure a steady flow of candy.
Calibrate the temperature sensor, critical in maintaining the 145-degree Celsius cooking temperature. The weight sensor, determining a range of 5-20 grams per candy piece, also needs regular calibration. The same applies to the speed sensor, keeping the output steady at 1000 pieces per minute.
Adjust the tension of the machine’s conveyor belt, running at a linear speed of 10 meters per minute. If too slack or tight, candy quality may suffer. Ensure a consistent tension of 2000 Newton for optimal performance.
Clean molds, producing 500 candies per minute, should be cleaned regularly. Ensure no candy residues remain in the 10 mm deep cavities. A clean mold ensures perfect candy shape and eliminates the risk of contamination.
Monitor the power supply, which should consistently be at 220 Volts. The electrical control system, operating at 50 Hertz, needs routine checks for safe operation. Fuses, rated at 10 Amps, must also be in good condition to avoid breakdowns.
Keep the machine’s software up to date. Updates may improve the candy shaping accuracy of ±1 gram. They can also enhance the speed regulation, varying from 10 to 1000 pieces per minute.
Have spare parts available. Stocking 10 sets of cutters, 5 conveyor belts, and 3 gearboxes can minimize downtime. Additionally, keep a supply of 20 fuses, and at least 2 sets of molds to ensure the machine runs smoothly.
Understanding the Materials Used in Candy Forming Machines
Details of Material Properties
· Stainless Steel
Known for its strength, stainless steel forms the frame of many candy machines. A candy forming machine made of 304-grade stainless steel can last for decades.
Next, consider corrosion resistance. Stainless steel is 95% rust-resistant. So, with proper care, your machine stays shiny for years. A simple wipe with a cloth leaves your machine spotless.
Aluminum is a choice material for candy forming machines. It’s lightweight, making machine relocation easy. Besides, aluminum conducts heat evenly. Thus, your candy cooks uniformly. Aluminum also resists corrosion. With a corrosion resistance index of 75%, your machine stays functional for years.
· Food-grade Plastic
Food-grade plastic is often used in candy machines. It is safe, passing all FDA standards. Some parts, like candy molds, are often made of food-grade plastic. Its lightness is another advantage. A candy forming machine with plastic parts weighs 40% less than a full metal one.
Copper is another material in candy forming machines. It’s a great heat conductor. Your candy heats evenly and quickly. Copper also gives candy a unique flavor. So, using copper pots can make your candy stand out.
Rubber is useful in candy forming machines. Mainly found in seals and gaskets, rubber provides a tight seal, preventing leaks. With a durability score of 85%, rubber parts have a long lifespan.
Silicone molds are popular in candy forming machines. They are flexible, making candy removal easy. Silicone also tolerates high heat. It can withstand temperatures up to 500 degrees Fahrenheit.
Teflon is used in candy forming machines for its non-stick quality. Candy doesn’t stick, reducing waste. Teflon also tolerates high heat, enduring up to 600 degrees Fahrenheit.
Glass is used in candy forming machines for viewing parts. It allows you to see the candy making process. Tempered glass used is resistant to high heat. It can withstand temperatures of 450 degrees Fahrenheit.
Zinc is often used in the coating of candy forming machines. It’s a great rust-proofing material. A zinc coating can increase machine life by 60%.
Iron is used in older candy forming machines. Known for its strength, an iron machine can last for many years. However, iron machines need regular maintenance to prevent rust.
Choosing the Right Materials
Candy forming machines must be tough. Corrosion resistance is key. Machines made of stainless steel, like 304 or 316, perform best. Such metals resist rust, even when exposed to sugary, sticky candy mixtures for long hours.
So, there’s less machine wear and tear. Hence, production lines run smoother, with fewer breaks for machine cleaning or repair. Good for keeping your candy business sweet.
Consider heat when choosing candy machine materials. Metals, like stainless steel, handle high temperatures. These machines can work at 320 degrees Fahrenheit. Such high heat is needed to melt the sugar.
Therefore, high-temperature resistance ensures the machine functions efficiently. Your candy won’t stick or burn. So, better candy making, less waste.
Durability is critical. You need strong materials for high-volume production. Machines made from heavy-duty steel withstand pressures up to 4000 psi. So, your candy forming machine works longer and better. That means more candies made in less time. Good for business, right?
Hygiene matters in candy making. Stainless steel is best. It’s easy to clean, doesn’t harbor bacteria, and is resistant to food stains. Cleaning stainless steel machines takes only 20 minutes daily. This makes production lines safer and more efficient. Plus, customers enjoy healthy, yummy candies.
Candy forming machines are costly. But, choosing the right material saves money. Aluminum machines are cheaper than stainless steel ones. Yet, they still have high corrosion resistance and durability. So, you spend less money and make more candy.
Getting the right machine is easy. Machines made of aluminum, steel, and iron are in high supply. Around 500,000 units are sold yearly worldwide. More choices mean you find the perfect machine for your candy shop.
Machines need care. Regular maintenance keeps them running. Aluminum and steel machines require 10 hours of upkeep per month. These materials are easier to fix and replace. Thus, lower repair costs, less downtime, and more candy.
Safety is first in candy production. Machines made of stainless steel meet safety standards like ISO 22000. These machines are non-toxic and don’t contaminate candy. So, you keep workers and customers safe.
Steel and aluminum machines are green. They are 100% recyclable. Around 70% of an old machine can be reused. Thus, less waste, more sustainability.
Some users prefer certain materials. Steel machines are the most popular. They make up 60% of all candy forming machines sold. They offer great durability, corrosion resistance, and hygiene. So, users trust them for their candy production.
The Significance of Moulds in Candy Forming Machines
Types of Moulds
In a candy forming machine, plastic moulds shape sweet treats. To ensure precise formation, a force of about 30 kilograms is used. However, different candies require different parameters.
For example, a gummy bear requires a pressure of 25 kilograms, while a chocolate truffle needs 35. Due to their flexibility, plastic moulds last about 10,000 cycles. Yet, after a certain point, wear and tear starts to show. As such, regular replacement is necessary to maintain quality.
Silicone moulds in a candy forming machine offer various benefits. Heat resistance up to 200 degrees Celsius means these moulds can handle molten sugar. Moreover, silicone moulds provide the durability for about 15,000 cycles.
The flexibility of these moulds allows them to produce complex shapes. That’s why they’re the go-to for detailed designs like Christmas-themed candies. Although slightly more expensive, the enhanced lifespan justifies the cost.
Metal moulds used in candy forming machines can withstand high pressures of up to 50 kilograms. These moulds provide rigid support for candies such as hard candies or lollipops. Metal moulds typically last for over 20,000 cycles.
Yet, they need frequent maintenance to prevent rusting. Their sturdiness makes them ideal for mass production. Despite their weight, they offer reliable performance over time.
Ceramic moulds have a unique role in candy forming machines. They resist temperatures up to 400 degrees Celsius, perfect for toffee or caramel. Also, ceramic moulds can sustain up to 45 kilograms of pressure.
Typically, these moulds can last for approximately 12,000 cycles. The added advantage is their non-stick nature, meaning candies pop out easily. Although fragile, their utility in specific candy types is unmatched.
Selection and Care for Moulds
Picking the right size for candy moulds affects candy quality. Smaller moulds, under 10mm, make bite-sized candies. Larger ones, over 25mm, produce candy bars. Correct size means happy customers and more sales.
The material of the mould impacts candy taste and shape. Stainless steel moulds, at 20% higher cost, last longer. Silicone moulds, 30% cheaper, offer easier candy release. Choose wisely to balance cost and candy quality.
Clean moulds guarantee healthy, tasty candies. Clean daily with warm, 40°C water, and mild soap. Dry thoroughly to prevent rusting. Unclean moulds can lead to a 15% drop in candy quality.
Store moulds in a cool, dry place, below 25°C. Exposure to high heat or humidity can damage them. Proper storage increases mould lifespan by 30%.
Inspect moulds every week. Check for cracks or signs of wear. Regular checks reduce the risk of faulty candies by 20%.
Replace moulds every two years or after producing 10,000 batches. This ensures candies maintain a consistent shape and quality.
Handle moulds with care to avoid injury. Steel moulds can weigh up to 2kg. Dropping them can cause accidents. Safety is the number one priority.
Lift moulds with both hands. Use gloves when handling hot moulds. Safe handling reduces accidents by 25%.
Investing in high-quality moulds can cost 50% more. But they last longer and make better candies. Higher upfront costs can mean bigger profits later.
Check mould compatibility with the candy forming machine. Not all moulds fit all machines. Compatibility ensures a smooth, efficient candy production.
To wrap up, understanding the Candy Forming Machine is a must for those in the candy business. Unveiling the intricacies, from its speed to its pressure and temperature settings, provides a powerful lens into this crucial tool. Harnessing such efficiency could boost candy production.
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