Before you invest in a new chewing gum making machine, read this guide.
It has all information that will help you select high performance chewing gum making machine for your business.
Let’s dive right in.
- What is Chewing Gum Making Machine?
- What are the Features of Chewing Gum Manufacturing Machine?
- Which are the Types of Chewing Gum Making Equipment?
- What are the Benefits of Investing in Chewing Gum Manufacturing Machine?
- What are the Main Parts of Chewing Gum Making Machine?
- Which are the Equipment in Chewing Gum Production Line?
- How Does Chewing Gum Making Machine Work?
- Which are the Factors to Consider when Selecting the Best Chewing Gum Manufacturing Machine?
- Which are the Different Types of Chewing Gum Wrapping Machine?
- How do you Troubleshoot Chewing Gum Manufacturing Equipment?
- What Factors Determine the Cost of Chewing Gum Making Equipment?
- Is there Difference between Chewing Manufacturing Machine and Gummy Candy Making Machine?
- What is the Importance of Cooling Tunnel in Chewing Gum Production Line?
- What is the Life Cycle of Producing Chewing Gum Manufacturing Machine?
- What is a Hollow Type Chewing Gum Making Machine?
- Which is the Best Material for Manufacturing Chewing Gum Making Machine?
- What are the Best Maintenance Practices for Chewing Gum Making Machine?
- What are the New Advancements in Chewing Gum Manufacturing?
- Which Industries Use Chewing Gum Making Machines?
- Why is Chewing Gum Sigma Mixer the Best for Chewing Gum Production Line?
- What is the Production Capacity for a Suitable Chewing Gum Making Machine?
- Are there Quality Standards for Chewing Gum Making Machine?
- How do you Specify Chewing Gum Making Machine?
- Why is Factory Acceptance Test for Chewing Gum Making Machine Important?
- How do you Prepare User Requirement Specification for Chewing Gum Making Machine?
What is Chewing Gum Making Machine?
It refers to a piece of confectionary equipment used for manufacturing different types of chewing gums.
This machine comes in different sizes for different ranges of production capacity.
You can use it both in small and large-scale production of chewing gum, depending on the machine’s speed and capacity.
Chewing gum making machine
What are the Features of Chewing Gum Manufacturing Machine?
Ideally, chewing gum machines have a wide range of properties varying from one equipment to another.
Of course, it is necessary to know the core features of such machines to facilitate efficiency and easy operation during chewing gum manufacturing.
Understanding the specifications of this equipment also comes in handy when determining exact purchasing cost.
Also, the properties often vary based on the specific type of chewing gum machine.
Nonetheless, here are some of the vital features commonly used in such machines;
– Stainless steel surface
– Temperature control
– Water heating
– Digital PLC display control system for automatic chewing gum making machine
– Electric or steam heating source
– Production capacity ranging from 30-600kg per hour. Can be customized according to capacity requirement.
– High electric stir-blade heating resource
– Adopt power rating
– Weight subject to design requirement
Which are the Types of Chewing Gum Making Equipment?
Types of lines for the production of chewing gum or bubble gum include the following;
- Continuous Mixing lines for chewing gum, bubble gum, or gum base. The design of these mixing lines is to incorporate raw ingredients for continuity in production of chewing gum.
Some are designed for continuous crystallization and incorporating flavoring and coloring elements on chewing gum.
This equipment continuously feeds the forming lines at a steady temperature and can operate at high pressures and temperatures.
- Ball Gum Lines – to produce balls or other spherical shapes of chewing gum or bubble gum – with or without filling.
It is quite flexible, allowing you to produce various designs or diameters of different chewing gum simultaneously.
For smooth and high production, this particular line should run continuously.
- Rolling & Scoring Lines – Producing sticks, tabs, or pellets in single color or co-extruded, two colors.
You can control it manually or via PLC with modular stations for simple and faster format changes.
- Cut & Wrap Lines – Producing bubble gum with or without semi-liquid fillings or chewing gum in layers of several colors, with or without filling
- Co-Extrusion Lines – Producing two colors (or more) products in one or more flavors
What are the Benefits of Investing in Chewing Gum Manufacturing Machine?
Investing in this equipment is quite beneficial in myriad ways, such as the following;
Faster Production Process
Most parameters of operating this machine are automated.
Therefore, you’re likely to make a large quantity of different chewing gums within the shortest time possible.
This saves you ample time and subsequently improving business turnover.
The overall operating cost of a chewing gum making machine is affordable.
Moreover, you get to cut down labor requirements since the machine has various automated settings to cater for numerous processes.
In other words, you’ll spend less money on installation, maintenance, and operating this machine.
Operating this machine is quite easy.
It comes with a user manual, which is relatively simple to understand.
Furthermore, this equipment comes with a detailed human-machine interface allowing you to operate and regulate it accordingly.
Modern chewing gum making equipment comes with a wide range of safety features.
You’ll get warning signals if there is a mishap in the production line.
In some instances, the machine is immobilized and comes to a complete stop due to integrated safety features.
The compact size of this equipment makes it easy to move around with.
Essentially, this important since it increases convenience as far as mobility is concerned.
What are the Main Parts of Chewing Gum Making Machine?
Chewing gum making machine
When buying a chewing gum making machine, always ensure it comes with all the parts and components.
It is vital since any missing part or component may derail or immobilize efficiency of the equipment.
The main parts of this machine include the following;
This is a container designed to hold loose raw material and ingredients for making the chewing gum.
Hopper comes in different sizes depending on the actual size of machine or production line.
You can feed the ingredients to the hopper manually or using other preferred mechanical means.
It is a unit where all automated functions of the chewing gum making machine are displayed, monitored, and regulated.
Most modern machines come with PLC control systems, and in most instances, they feature LCD touchscreen displaying relevant information.
Control panel also comes with different language settings allowing you to choose the preferred one.
This is an electrical unit designed to convert electrical energy into mechanical energy.
It is an essential component since it facilitates efficiency of this equipment as far as production process is concerned.
This component consists of various electrical components integrated within the chewing gum making machine.
Most of these parts are designed to convert electric power of useful capacities enough to operate various components of the machine.
Refer to a devices, modules, or subsystems designed to detect numerous events or changes occurring in the machine.
Machine sensors relay signals or information to the electronic unit and mostly the computer processor to react accordingly.
In many instances, machine sensors help in improving safety of the machine and efficiency, especially when it comes to functionality.
It is a unit designed to transport ingredients and processed materials to different stations in the production line.
The system consists of conveyor belts, tubes, and rails moving the chewing gum products to various stations.
It consists of a cooling system, eliminating excess heat from the processed chewing gum ingredients in the production line.
You can regulate the cooling system via the control panel to particular levels you deem ideal for the production specifications.
Also known as a pneumatic system, this unit is designed to control air systems.
Chewing gum manufacturing requires pressure at some point to push ingredients and other raw materials at various production line points.
It is the component used for mixing all the chewing gum ingredients and raw material homogenously.
This tank also features a heating system, which heats and melts these ingredients at varied set temperatures.
This is the point where mixed and processed chewing gum ingredients are discharged out from the production line.
It is a component designed with features to eliminate excess moisture to attain a specific preferred level.
This part helps in shaping or designing the chewing gum into a specific figure.
Molds used in this unit are available in different shapes, making it easy to obtain what suits your requirements.
Which are the Equipment in Chewing Gum Production Line?
You may need some of these equipment.
Cooking and Processing
In some instances, it is referred to as a sugar grinder.
Its essence is to crush ingredients and turn them into a powdery form of about 20-120 mesh.
Pulverizer crushes materials by impact and friction prompted by the teeth plate.
You can always change the sieve to regulate the output size.
ii. Chewing Gum Mixer
It features heavy-duty steam jacketed solid construction used for mixing different types of chewing gum ingredients.
This equipment also comes in handy when mixing colors for chewing gum.
You can discharge the materials by tilting its motor, which is often a motorized operation.
i. Rope Extruder
It is used for manufacturing single or twin color rope of the ideal size.
Rope extruder can also be flat depending on the chewing gum material requirements.
ii. Cooling Tunnel
Commonly used for cooling the rope coming out of the extruder.
iii. Chewing Gum Cut and Wrap Machine
This component’s design is to automatically cut the chewing gum then wrapping into the required paper size.
iv. Chewing Gum Cutting Machine
Used for cutting chewing gums into various set sizes.
All its contact parts are made of stainless steel material.
Coating and Polishing
i. Revolving Coating Pan
This equipment is made using 304 stainless steel material.
It revolves with the aid of a motorized oil bath gearbox.
ii. Polishing Revolving Pan
This component is used for polishing the chewing gum to have an even surface.
How Does Chewing Gum Making Machine Work?
The working principle of this type of machine often varies depending on the specific type you are using.
However, the basic functions of the manufacturing process are relatively more or less the same.
Here is a step by step process of how to use this machine to make chewing gum;
Chewing gum making process
All ingredients for making chewing gum are prepared accordingly.
The machine and production line, in general, should also be ready. Check to ensure all applicable settings are well set.
Chewing gum formulation requires proper mixing of the ingredients.
In some instances, you can produce a chewing gum base in the initial stages of ingredient mixing.
This process happens in the equipment mixing tank, where the ingredients are heated, stirred, melted, and uniformly mixed.
There are two main ways of ingredient mixing you may consider, which include the following;
– Batch mixing
– Continuous mixing
Batch mixing entails use of a double sigma or double Z Mixer.
The blades used, in this case, have fairly different designs, but one of them often moves a bit faster than the other.
Continuous mixing is involved where there is a need for a relatively large output.
It entails using a comparatively sophisticated system, which requires accurate ingredient dosing in the mixer-extruder.
Whichever option you choose, you’ll set the ideal temperature based on the quantity of ingredients you have in the mixing tank.
Homogenous ingredients mixing yields a significantly thick molten syrup, which is transferred to chewing gum making machine.
After obtaining mass by either of the mixing techniques, it becomes necessary to shape the chewing gum.
It involves using an extruder, but the specific type depends on the mass quantity and the desired shape.
The extruder then produces either a rope, which is used for making chewing gum chunks.
Depending on the specific equipment you are using, normally, it is the pre-extruder that feeds the main extruder.
There is always a greater risk of error when feeding is undertaken manually since the gum level inside the hopper can change.
Cooling and Wrapping
Immediately after shaping process, the rope passes through refrigeration system for further cooling.
It is refrigerated to about 5-10° C on a conveyor belt.
The cooling tunnel is often long enough to cool the rope and subsequent wrapping.
At this point, you may also add decorative elements by adding more ingredients or confectionaries.
Coating and Sorting
It is the final stage in the production process of chewing gum.
The essence is to coat and eliminate damaged or broken chewing gums from the rest.
At this point, the chewing gum sorting machine is set to ensure it sorts out all the gums into different respective shapes and sizes.
Coating is necessary since it allows the products to have a uniform and smooth surface.
Which are the Factors to Consider when Selecting the Best Chewing Gum Manufacturing Machine?
They are quite a number given this is a significant investment.
Some of the factors you must never overlook include the following;
a) Production capacity is based on whether you’re seeking a large or small scale. It also guides your choice on the specific type of equipment you are purchasing.
b) Material used for making the equipment. In many instances, stainless steel material stands out since it can withstand different harsh weather, chemical, mechanical and environmental aspects.
c) Size depending on the available space where you are projecting to install the equipment.
d) Automation level since modern technology facilitates faster production levels and safety measures of the machine.
e) User-friendliness in the aspect of operating the machine and understanding different prompts of the control panel.
f) Rated depositing time to determine the time it takes for the equipment to a particular amount of chewing gum.
g) Pressure and power rating of the equipment. They should meet the required parameters for the particular production capacity.
Which are the Different Types of Chewing Gum Wrapping Machine?
The commonly used types of chewing gum wrapping machine include the following;
• Fold Wrapping Machines
• Horizontal Flow Wrapping Machines
• Folding Box Wrapping Machine
• Cartoning Machines
How do you Troubleshoot Chewing Gum Manufacturing Equipment?
On a few occasions, the chewing gum manufacturing line can run into faults.
Troubleshooting the respective issues would be an ideal consideration to undertake.
Some of the notable problems to troubleshoot on this machine include the following;
Chewing gum making machine
Incorrect Flow of Chewing Gum Making Ingredients
At times the chewing gum ingredient may fail to reach the correct points as required.
A meticulous observation can make it easy for you to detect such issues.
As such, you may notice the machine is too slow to allow the ingredients to move at the required rate.
The outlets may be blocked, thus preventing the ingredients from flowing accordingly.
The rope could be too thick or dense, hindering it from flowing freely.
Solving this requires proper mixing of the ingredients to correct proportions.
You may also need to unclog all the outlets within the production line to enable the solution to exit the machine to other stages.
Different Chewing Gum Sizes
In some instances, the sizes of chewing gum you are collecting may also appear different.
It is often due to shaping process and use of different extruders.
Solving this requires use of uniform extruders to obtain similar shapes throughout.
Irregular Chewing Gum Texture
There are instances when chewing gum may be either too soft or too hard.
It is often a result of an improper mixture of ingredient materials.
Sometimes it could be due to faulty machine configuration.
This fault could also be a result of issues within the refrigeration unit of the chewing gum making machine.
Solving this requires a proper mixing procedure under correct configurations of mixing requirements.
Why is GMP important in Chewing Gum Making machine?
Ideally, GMP refers to a set of industry best standards in enforcing safety, quality, and efficacy of producing different products.
GMP is vital in any chewing gum manufacturing equipment since it substantially improves the quality of the products.
It increases revenue as well as customer satisfaction.
In many instances, GMP help to reduce operating costs since rework and penalties are averted due to non-compliance.
GMP also demonstrates the machine’s capacity and capability to produce chewing gums that meet government and individual set standards.
Most countries only approve importation and sale of chewing gum making machines that conform to internationally recognized GMP.
Therefore, it is imperative to always ensure you are purchasing a GMP-approved chewing gum manufacturing machine.
It gives your products an edge in the market.
Can you Make Medicated Chewing Gum Using Ordinary Chewing Gum Manufacturing Equipment?
Technically, these machines are designed for manufacturing all types of chewing gums irrespective of the material content.
All you need to do in this case is making sure the right medicinal ingredients are mixed properly during the initial stage of chewing gum manufacturing.
The remaining steps will, however, remain the same as manufacturing ordinary chewing gum products.
What Factors Determine the Cost of Chewing Gum Making Equipment?
They are quite several variables, which determine the exact pricing of a chewing gum making machine.
Some of the core elements, which influence the actual cost of this equipment include the following;
Type of Equipment
This entails the level or mode of automation of the chewing gum making machine.
Chewing gum making equipment comes into two, semi and fully automated.
Semi-automated options are relatively cheaper than fully automated units.
Ideally, the higher the production capacity of the machine, the costlier it is likely to be.
Most high-production chewing gum making machines have enhanced features making them quite expensive and vice versa.
Material of the Machine
These types of machines, including their respective documents, are manufactured using different types of materials.
Of course, the quality of such materials varies based on the specific type.
For instance, those largely made using stainless steel tend to be more expensive than those manufactured using other materials.
Ordinarily, numerous manufacturers are making a variety of chewing gum manufacturing equipment.
However, the different brands often price their respective product units differently based on numerous factors.
Mostly, renowned brands with an unmatched reputation in the market tend to be more expensive than relatively unknown manufacturers.
Additional equipment used in the production line also influences the precise amount of money you’ll pay for acquiring this machine.
The more support machine you need, the higher the pricing and vice versa.
Is there Difference between Chewing Manufacturing Machine and Gummy Candy Making Machine?
The main difference between these two machines is the final product.
The former produces different types of chewing gum products, whereas the latter is produces gummy candy.
Also, the ingredients used in these machines vary.
The working principle of chewing gum and gummy candy-making machines are relatively more or less similar.
However, there are specific parameters such as temperature often adjusted to suit the specific type of product.
What is the Importance of Cooling Tunnel in Chewing Gum Production Line?
Cooling tunnel is essential in freezing large quantities of chewing gum in the production line.
It is vital since it helps to minimize overall weight loss of chewing gum during the production process.
Moreover, these tunnels control this product’s temperature to ensure the chewing gum attain the right shape.
What is the Life Cycle of Producing Chewing Gum Manufacturing Machine?
Chewing gum production line
Production of chewing gum making machines is quite involving.
It incorporates several aspects right away, from conceptualization to actualization.
Here is a step-by-step process of what the life cycle of this element entails;
Design and Engineering
Designers, engineers, and a variety of software programmers are tasked with putting different ingredients together.
This ensures they get the right approach to designing a piece of equipment, which suits the specific application.
R&D Project Development
The essence here is to provide relative knowledge and insights, leading to improved existing machines.
It is also necessary since it reduces operational costs and facilitates new ideas of coming up with new products.
There is always a team dedicated to studying a new project to develop mechanical systems that suits the customer’s demands.
Manufacturing and Quality Control
This aspect entails use of different machines and other high precision tools such as CNC to enhance accuracy of the parts and components.
Quality control system is integrated to guarantee all parts and components manufactured are in line with the demanding quality standards.
It involves putting together different parts and components of this machine to make a fully functional unit.
The entire process is done procedurally to maintain high accuracy, quality, finish, and durability standards.
Testing and Commission
This stage entails carrying out tests on the machine to ensure it functions accordingly.
A team of dedicated engineers is designated to ensure all the machine parts and components are installed properly.
They are also tasked with testing, operating, and commissioning the equipment based on stipulated specifications and client’s demands.
Customer Support, Parts, and Maintenance
Technically, operation and maintenance of a chewing gum machine are day-to-day elements when using it.
From time to time, you’ll need to replace worn-out or faulty parts.
This would require an input of customer support and availability of the respective parts and components.
What is a Hollow Type Chewing Gum Making Machine?
It refers to a specific type of gum manufacturing machine designed for making different types of hollowed chewing gums.
This type of machine is set to ensure the respective products are homogenous throughout the manufacturing process.
Which is the Best Material for Manufacturing Chewing Gum Making Machine?
Stainless steel is unquestionably the most suitable material for making chewing gum manufacturing equipment.
Ideally, this particular material offers several properties making it an ideal fit for this equipment.
For instance, it has high tensile strength thus can withstand impact and mechanical stress without damaging or altering.
Stainless steel also offers excellent corrosion resistance hence can endure chemical spillage without necessarily rusting.
Importantly, this material can last for many years without wearing out, which is critical in the aspect when buying this kind of investment.
Therefore, it comes out as the best material to consider when buying chewing gum manufacturing equipment.
What are the Best Maintenance Practices for Chewing Gum Making Machine?
Machine maintenance is the guaranteed way of ensuring ideal efficiency and durability.
Some of the best practices for maintaining chewing gum manufacturing equipment include the following;
– Ensuring thorough cleaning of the machine after use. This is essential since it prevents rusting of the surfaces and makes them clean by removing unnecessary dust.
Good thing with most modern machines for making chewing gum is that they have automated cleaning mechanisms. This mechanism helps to remove debris from the machine system after use.
– Always replace worn-out and broken parts and components. It is a vital way of enhancing the efficiency and durability of the machine.
You can always seek guidance from the manufacturer on finding the replacement parts and how to do it.
– Ensure you lubricate the moving parts of the machine regularly. While at it, always use recommended lubricating products only.
It is essential because it reduces friction in such parts, which improves the efficiency and durability of the machine.
What are the New Advancements in Chewing Gum Manufacturing?
Advanced technology continuously improves different functional elements of chewing gum making machines.
Designers and engineers are continuously working on different elements of improving the efficiency of this type of machine.
Some new high-tech advancements on this particular machine in the recent past include the following;
– Digital sorters with ability to detect and remove foreign and unwanted materials in the production process.
It is imperative since it improves the quality of chewing gum and eliminating faulty pieces. And this is necessary when it comes to profit maximization.
– Incorporation of SimoGel, which is infused into the machine to help in increasing speedy manufacturing of chewing gum.
This substrate reduces the manufacturing time by 50%, which is essential in faster production and subsequent high turnover.
Which Industries Use Chewing Gum Making Machines?
The common industries that use chewing gum manufacturing equipment include;
- Pharmaceutical industry for manufacturing medicated chewing gum
- Food industry manufacturing dietary chewing gum
- Chemical industry making chewing gum supplements
Why is Chewing Gum Sigma Mixer the Best for Chewing Gum Production Line?
Ordinarily, chewing gum ingredients tend to be relatively dense.
Therefore, there is a need to support both tangential and oblique motion, which is common with chewing gum ingredients.
Sigma mixer is most suitable for chewing gum production lines.
Its design feature a geometry and blade profile effective for pulling, shearing, folding, and kneading glutinous mass of the substance.
This happens by exploiting the bladed located next to the mixer trough walls.
Moreover, the twist angle of sigma mixer blade can be customized based on the necessary shearing.
What is the Production Capacity for a Suitable Chewing Gum Making Machine?
It varies from one machine to another depending on a wide range of factors.
For instance, the overall machine size determines the actual production capacity.
Technically, bigger machines have a higher production capacity than relatively small equipment.
Another production capacity determinant of chewing gum making equipment is the power and pressure ratings.
A highly powered and pressurized machine displays better production capacity and vice versa.
Also, the mode and level of operation of the machine are a fundamental element in determining the overall production capacity.
As such, a fully automated chewing gum making machine has a higher production capacity than semi-automatic equipment.
While at it, the level of automation also influences the exact production capacity of this machine.
Therefore, there is no specific production capacity for this machine.
It depends on many factors, such as the few mentioned above.
Nevertheless, an average chewing gum equipment produces about 150-300 kg/hour.
Are there Quality Standards for Chewing Gum Making Machine?
This is critical equipment, which must conform to a wide range of national, regional, and international standards.
Since it is also used in different crucial industries such as pharmaceutical, it has to comply with various quality standards.
Some of the popular international quality standards for this equipment include the following;
– Current Good Manufacturing Practices (cGMP)
– Food and Drug Administration (FDA)
– International Standard Organization (ISO)
How do you Specify Chewing Gum Making Machine?
The main aspects of specifying a chewing gum manufacturing machine include the following;
• Wattage or power rating
• Volume capacity
• Level of automation
• Control display
Why is Factory Acceptance Test for Chewing Gum Making Machine Important?
Factory Acceptance Test, commonly referred to as FAT, is an essential element in machining industry for both buyer and user.
It assures both parties the machine meets the specific requirements and contractual specifications.
In essence, it means any arising issues can be addressed and resolved before the equipment arrives at your site.
FAT also makes it possible to rectify any issue while the machine is still in possession of the manufacturer.
Ideally, this is vital in the sense of keeping the project on track and also within the set budget.
Generally, FAT comes in handy in saving time and money that you would otherwise incur while fixing issues at your site.
Additionally, this element enhances the safety of the machine operators since it looks into all possible safety concerns.
It gives you peace of mind knowing all parts and components are functioning accordingly within full operating specifications.
Also, FAT makes it easy to identify the party responsible for the detected equipment issues.
At times the issues could be as a result of manufacturer, such as improper functioning of the machine.
Therefore, FAT is generally vital in establishing the credibility, efficiency, safety, and performance of the chewing gum making machine.
How do you Prepare User Requirement Specification for Chewing Gum Making Machine?
Effective communication between the buyer and manufacturer needs the use of a comprehensive user requirement specification document.
This document allows your supplier to determine the exact type of chewing gum making equipment you need.
Here are the key details to use in making this document;
Chewing gum machine
Make a small introduction of the type of chewing gum manufacturing machine you need based on the specific demands.
Here, include the intended use of this machine.
Also incorporate aspects like space availability, capacity, and precision of the chewing gum making machine.
This means you will detail the efficiency, size, and machine reliability of your manufacturer.
Additionally, you’ll need to highlight ways of cleaning and maintenance the machine you’ll often use.
Nevertheless, remember to add type and quality of material you’d prefer the machine to be built with, e.g., stainless steel.
This section requires you to incorporate operational, functional, power, safety, control, and environmental requirements.
Compatibility and Support
In this section, you’ll look at the relevant compatibility and support utilities of the chewing gum making machine.
While at it, consider support equipment availability and how you can access the supporting devices.
Always complete the URS document with abbreviations, references, and respective approvals.
As you can see, there are many factors you should consider when choosing chewing gum making machine.
At SaintyCo, we strive to give you the best confectionary making machines such as candy making machine, chocolate making machine and gummy making machines, amongst others.
For inquiries about our chewing gum making machines, contact SaintyCo team now.