In today’s guide, I will answer all questions you have been asking about chocolate bar machine.
Whether you want to learn about parts, working principle, features, specifications or uses – you will find all information right here.
Keep reading to learn more.
- What Is The Application Of Chocolate Bar Machine?
- Is There Difference Between Chocolate Bar Machine And Chocolate Tablet Machine?
- Can You Use Chocolate Bar Machine Function As A Stand-Alone Chocolate Making Equipment?
- What Is The Standard Chocolate Mold Size Of Chocolate Bar Making Machine?
- Do You Use Food Grade Material To Make The Mold Of Chocolate Bar Machine?
- Why Are Most Chocolate Bar Machines Made Using Stainless Steel?
- What Are The Main Components Of The Chocolate Bar Machine?
- What Are The Main Procedures Involved In Chocolate Bar Making Machine?
- How Does Chocolate Bar Machine Work?
- Can You Add Inclusions In Chocolate Bar Machine?
- What Are The Advantages Of An Automatic Chocolate Bar Machine?
- Can You Integrate Cooling Tunnel With Chocolate Bar Machine?
- Which Are The Types Of Chocolate Bar Machine Cutters?
- What Are Factors To Consider When Choosing Chocolate Bar Machine?
- How Many Types Of Chocolate Bar Packaging Machines Are There?
- What Is The Popular Packaging Material Used In Chocolate Bar Packaging Machine?
- Do You Manufacture Mini Chocolate Bar Machine?
- What Is The Production Output Of The Chocolate Bar Machine?
- Which Are The Auxiliary Equipment To Chocolate Bar Machine?
- What Are Some Of The Possible Customization Of Chocolate Bar Making Machines?
- Are There Multifunctional Chocolate Bar Machines?
- What Are Some Of The Maintenance Guidelines For Chocolate Bar Machine?
- What Is The Chocolate Bar Machine Cost In China?
What Is The Application Of Chocolate Bar Machine?
Chocolate Bar Machine
A chocolate bar machine is an electronic system that you will use in the small scale manufacturing of chocolate bars.
You will apply the machine to perform different functions, among them being:
- Baking Mold
- Pouring of the key ingredients
- Conveying the processed products from one station to another
- The vibration of the processed products to fit in place
You will apply the machine in the manufacturing process of:
- Different types of chocolates
- Single Color Chocolates
- Double Color Chocolates
- Sandwich Chocolates
Is There Difference Between Chocolate Bar Machine And Chocolate Tablet Machine?
Yes, there is a difference between the chocolate bar machine and the chocolate tablet machine.
You will use both machines to mould chocolate into different shapes and sizes.
Chocolate Tablet Machine
The chocolate bar making machine will mould the chocolate into different sizes of chocolate bars.
On the other hand, you will use the chocolate tablet machine to mould chocolate into tablet forms.
Despite the difference in function, you can modify the chocolate bar machine to make chocolate tablets.
In other words, the chocolate bar machine is flexible and can change form from making chocolate bars to tablets.
Can You Use Chocolate Bar Machine Function As A Stand-Alone Chocolate Making Equipment?
Yes, you can use the chocolate bar machine as stand-alone chocolate making equipment.
With the raw materials in place, you can use the chocolate bar making machine to make chocolate bars.
The stand-alone chocolate bar making machine is a multifunctional type of machine for small and medium-sized businesses.
It is also capable of producing a diversified selection of different types of candy and chocolate materials.
What Is The Standard Chocolate Mold Size Of Chocolate Bar Making Machine?
You can use the chocolate bar machine to manufacture specific standard sizes of chocolate bars.
The standard size of the bars that you can manufacture using a chocolate bar machine is 275 by 175 by 30mm.
Apart from the standard size of the chocolate bars, you can also make custom sizes of chocolate bars.
In other words, the chocolate bar machines are flexible enough to allow you to make different sizes of chocolate bars.
Do You Use Food Grade Material To Make The Mold Of Chocolate Bar Machine?
Yes, we use food-grade materials in the manufacturing process of the chocolate bar machines.
You will note that the main food-grade material that is used is the AISI 316 stainless steel.
It is the best material to use because the chocolate bar machines are suitable for manufacturing food.
Apart from that, the materials are easy to cleans and do not stain easily, thus maintaining high sanitary conditions.
In addition, chocolate bar machines use food-grade stainless steel because of their high corrosion resistance properties.
Why Are Most Chocolate Bar Machines Made Using Stainless Steel?
Stainless steel is the best material that you will use to manufacture chocolate bar machines.
Here are the main reasons why you should consider stainless steel as the main manufacturing material.
High Sanitary Standards
It would be best to consider using stainless steel as the main material because of the high sanitary standards.
Since chocolate is food for consumption, you should use stainless steel because it does not stain and is easy to clean.
Strong In Nature
Stainless steel is also a very strong material that will maintain very high stability levels.
It is strong enough to withstand the weight of the other parts of the machine without lodging to the ground.
It would be best to use stainless steel to fabricate chocolate bar machines because of the corrosion resistance properties.
Implying that stainless steel does not rust easily, thus making them extremely safe for food making machines.
What Are The Main Components Of The Chocolate Bar Machine?
A complete chocolate bar machine must have the following parts on them to perform different functions.
Here are the main parts of the chocolate bar machine you should know more about.
It is the main part of the machine that holds and covers all the other parts of the chocolate bar machine.
It is made of stainless steel that is strong enough to protect the delicate internal parts of the chocolate bar machine.
Main Transmission Mechanism
You will use the transmission system to transmit power to the functional parts of the chocolate bar machine.
The transmission mechanism helps in transporting materials from one station to another on the chocolate bar machine.
Quantitative Pouring Mechanism
You will depend on the chocolate pouring quantitative mechanism to determine the number of materials suitable for chocolate bar production.
It will work according to the command criteria that comes from the main control panel of the machine.
Automatic Mold Drying Mechanism
You will use the automatic mould drying mechanism to dry the moulded bar chocolate into a solid-state.
It uses different heating and cooling mechanisms which help in eliminating excess moisture, thus drying the chocolate bar moulds.
Automatic Vibration Table
The machine also has an automatic vibration table that vibrates and aligns the chocolate bar making ingredients in place.
The automatic vibration table also ensures that you arrange the chocolate bars in the right places or order.
Pneumatic Control System
The pressure system helps move different hydraulic fluids to move heavy parts of the machine.
It has a connection to the control panel that allows you to determine the amount of pressure to perform different machine functions.
Electrical Control System
It’s the main power unit on an electrically operated chocolate bar machine that controls the quantity of power supply.
You will also control the quantity of power that comes from the electrical control system to perform various machine functions.
What Are The Main Procedures Involved In Chocolate Bar Making Machine?
There are many factors that you will have to consider when operating the chocolate bar making machine.
In other words, you will have to go through numerous procedures to get the final products.
Here are the main procedures that are involved in the manufacturing process of the chocolate bars.
- Procedure One: Preparation Stage
- Procedure Two: Molding the Ingredients
- Procedure Three: Drying of the Chocolate Molds
- Procedure Four: Quality Assurance and Inspection
- Procedure Five: Packaging of the Chocolate Bars
- Procedure Six: Storage and Distribution
How Does Chocolate Bar Machine Work?
The chocolate bar making machines mould ground chocolate particles and transform them into chocolate bars.
The chocolate bar making machine follows all the procedures stated above for making chocolate bars.
Here is a step-by-step procedure that you can follow to understand how the chocolate bar machine works.
Step One: Preparation Stage
First, you must ensure that the chocolate bar making machine is in proper working condition before you start anything.
If everything checks out, the next thing you have to look at is the main raw materials.
You will collect all the materials that you need in the manufacturing process of the chocolate bars.
After that, you will pour the ingredients into the machine hopper, which should be on and on standby mode.
Step Two: Molding The Ingredients
You will have to integrate the machine with other machines, such as the chocolate grinding machine, in many cases.
The chocolate grinding machine will provide the chocolate bar making machine with the ground raw materials.
With that in place, the ground chocolate paste will move to the moulding stage in a series of vibrations.
As this happens, the machine also quantifies the right quantity of ingredients according to the programming specifications.
The machine will mould the ingredients to make the right shape of chocolate bars.
Step Three: Baking The Mold
After the mods are complete, you will bake them to cook the ingredients to the right point.
The baking process will only make the final product more edible and improve the taste of the materials.
Step Four: Drying Of The Chocolate Molds
As soon as the moulding process is complete, you will pass the moulded parts into the drying chamber.
The machine will control the heat and get rid of excess moisture from the moulded chocolate bars.
It will only work according to the drying parameters that you will dictate from the control panel.
After that, you can proceed with the packaging of the chocolate bars for storage and distribution.
Can You Add Inclusions In Chocolate Bar Machine?
Yes, you can add inclusions in the chocolate bar machine to make infused chocolate bars.
You will add inclusions in the chocolate bar machine to help in improving the taste of the chocolate bars.
Some of the inclusions can include fruits, biscuits, crisps, nuts, and wafers.
During the chocolate filling process, you will have the inclusions ready within the moulding trays.
What Are The Advantages Of An Automatic Chocolate Bar Machine?
The best thing about the chocolate bar making machine is the fact that it comes with numerous benefits.
Here are the main advantages that you will enjoy when using the chocolate bar making machine.
Automatic Chocolate Bar Machine
Easy To Control And Operate
It comes complete with a PLC intelligent control system with a touch screen that allows you to operate the machine.
Apart from that, it becomes very easy to remotely control the machine and make a complete diagnosis.
It has a servo inverter motor that controls the pouring quantity, thus increasing the accuracy levels.
The level of accuracy is very high to a point where the margin of error does not exceed 2 grams.
Proper Template Positions
You will also have the most precise and accurate position of the templates on the chocolate bar machine.
The accurate position of the templates will allow proper pouring of the materials, thus eliminating wastage.
You also have the freedom of changing over the chocolate making templates into different sizes and shapes.
It is the feature that allows you to mould chocolate bars and chocolate tablets, among others, using one machine.
Meets Food Hygiene Requirements
You will also get the benefits of high food hygiene standards as the machine use stainless steel with high hygiene standards.
Stainless steel is easy to clean and does not stain very easily, thus making it the most suitable food-grade material.
Can You Integrate Cooling Tunnel With Chocolate Bar Machine?
Yes, you can integrate the cooling tunnel with the chocolate bar machine.
In the process of making a complete chocolate production line, you can include the cooling tunnel.
The cooling tunnels will help in drying and cooling the chocolate bar layers to the right texture.
It will also help in solidifying the chocolate bars into the right texture according to the product specifications.
Which Are The Types Of Chocolate Bar Machine Cutters?
When choosing a good chocolate bar machine, you can settle on either of the two types.
Here are the two main types of the chocolate bar making machines that you can opt for.
You can choose the longitudinal cutter, which operates in a vertical position from top to bottom.
In other words, you can also identify it as the vertical cutter due to the orientation.
It takes up less space within the factory, thus making it suitable for smaller space factory settings.
You can opt for the latitudinal cutter on the flip side, which operates horizontally.
This machine is bigger depending on the orientation, thus taking up a lot of space in the factory.
It works or cuts different materials in the horizontal position.
What Are Factors To Consider When Choosing Chocolate Bar Machine?
Choosing the chocolate bar making machine may be a very difficult process.
The process will become very easy with proper knowledge of the factors to consider when choosing the machine.
Here are the main factors to pay close attention to when choosing a chocolate bar making machine.
The Capacity Of The Machine
It would be best if you also looked at the capacity of the chocolate bar making machine in terms of the number of mould pieces per minute.
The capacity of the chocolate bar making machine varies depending on the scale of production you intend to have.
You must also provide the power specification details of the chocolate bar machine in kilowatts.
Here, you should look at the power specifications within the factory settings and match them with the machine.
Dimensions Of The Machine And Molds
It would be best if you also looked at the dimensions of the machine and the moulds to match your application specifications.
Here, you will also look at the type of moulds that the machine can comfortably produce in terms of shapes.
Remember that the size and the weight of the machine also matter when looking at machine dimensions.
How Many Types Of Chocolate Bar Packaging Machines Are There?
After completing the manufacturing process of the chocolate bars, you will proceed with the packaging.
There are quite a several modes that you will use in the packaging process of chocolate bars.
Here are the different types of chocolate bar packaging machines that you can use.
Chocolate Bar Fold Wrapping Machine
Chocolate Bar Fold wrapping machine.
Horizontal Flow Wrapping Chocolate Bar Machine
Chocolate Horizontal Flow Wrapping Machine
Chocolate Bar Cartoning Machine.
Chocolate Bar Cartoning Machine
What Is The Popular Packaging Material Used In Chocolate Bar Packaging Machine?
In the packaging process of the chocolate bars, you will use different types of materials.
The most common type of material that you will use is paper aluminium material or cardboard wrappers.
The wrappers are easy to seal and open, thus making them the most suitable type of material.
Do You Manufacture Mini Chocolate Bar Machine?
Yes, we also have the mini chocolate bar making machine.
You can order the mini chocolate bar making machine, which is smaller in size.
Apart from the small size, it has a compact design, thus making it quite easy to move from different places.
It is also very easy to clean and maintain by removing or dismantling the parts of the machine.
In many cases, the mini chocolate bar making machines are either manual or semi-automatic.
Mini Chocolate Bar Machine
What Is The Production Output Of The Chocolate Bar Machine?
The production output of the chocolate bar machine varies depending on the type of machine.
The bigger and more automated the machine, the higher the production output of the machine.
For instance, you can have a fully automatic chocolate bar making machine with a production output of 500molds per minute.
On the other hand, you can also have a semi-automatic chocolate bar making machine with lower output levels.
Which Are The Auxiliary Equipment To Chocolate Bar Machine?
You will have to use other machines in a complete chocolate manufacturing line other than the chocolate bar machine.
These machines perform various functions that contribute to the final chocolate products.
Here is the main auxiliary equipment that you will use with the chocolate bar machine.
- Chocolate Grinding Machine
- Chocolate Filling Machine
- Chocolate Packaging Machine
- Chocolate Cooling Tunnels
- Cooling Trays
- Chocolate Heating Systems or Ovens
- Chocolate Quality Inspection Machines
What Are Some Of The Possible Customization Of Chocolate Bar Making Machines?
You can customize the chocolate bar making machine to fit the production specifications of your production plant.
Some of the factors that you can customize on the chocolate bar making machines are:
- Production Capacity of the Machine
- Level of Automation
- Size or Dimensions of the Machine
- Type of Material for Construction of Machine
- Power Requirements of the Machine
- Functions of the Machine
Are There Multifunctional Chocolate Bar Machines?
Yes, there are multifunctional chocolate bar machines.
These machines are capable of performing numerous activities other than moulding chocolate into bars.
You can get a multifunctional machine that will grind, fill, mould, bake, cool and even package the chocolate.
All you have to do is determine the functions you need on the multifunctional chocolate bar machine.
What Are Some Of The Maintenance Guidelines For Chocolate Bar Machine?
You will use the chocolate bar making machine for a long period only if you conduct proper maintenance.
Here are some of the maintenance guidelines that you have to pay close attention to.
Conduct Regular Inspection
You have to inspect the chocolate bar making machine regularly to detect any faults in the system.
During the inspection period, you must ensure to repair the broken parts of the machine in case of any.
Clean The Machine
You must also have a proper cleaning schedule which must follow the letter.
In many cases, you might have a schedule that involves cleaning the machine after every use.
Lubricate The Moving parts
You can either incorporate an automatic lubrication system that will lubricate the moving parts regularly.
If not, you should maintain the lubrication process on the moving parts to avoid damage from friction.
What Is The Chocolate Bar Machine Cost In China?
You will pay between 3,000 US dollars to 16,000 US dollars for the chocolate bar making Machine in China.
You should rest easy knowing that you will get high-quality chocolate bar making machines at that price range.
The price will vary depending on the type of machine you need as the size of the machine.
At SaintyCo, we have a range of chocolate machines including chocolate dipping machine, chocolate packaging machine, chocolate filling machine, chocolate panning machine, chocolate enrobing machine, automatic chocolate tempering machine and chocolate coating machine, amongst others.
Contact us now for all your chocolate bar machines.