Chocolate Coating Machine: The Ultimate FAQ Guide
In today’s guide, I will answer all your questions about chocolate coating machine.
More importantly, you will know the features, uses, specifications, features, parts, working principle and technological advancements, among other critical aspects.
So keep reading to learn more about these chocolate coating equipment.
What Is The Difference Between Chocolate Enrober And Chocolate Coater?
In case you want to make your chocolate delicious and more attractive, you can use chocolate coaters and chocolate enrobers.
Well, these machines improve the final outlook of the chocolate even though they have different working principles.
Here is a comparison between the chocolate enrober and the chocolate coater machines.
Chocolate coater are machines that cover the center of the chocolate with cocoa powder mixed with vegetable oils.
Instead of using cocoa butter to coat the center of chocolate, the machine replaces it with vegetable oil and cocoa powder mixtures.
chocolate coating machine
Chocolate enrober is a special type of machine that covers the center of the chocolate with other types of ingredients.
The machine passes the center under chocolate curtains thus creating a thin and crispy covering around the center.
What Are The Uses Of Chocolate Coating Machine?
The main use of function of the chocolate coating machine is deep processing of the chocolate related products.
It comes in handy in various industries such as the pharmaceutical industry and the food processing industry.
Here are the main uses of the chocolate coating machine in the two industries.
Food Processing And Manufacturing Industry
You will use the chocolate coating machine in the food processing and manufacturing industry.
It is best suited for different uses such as coating candy, biscuits, nuts, dried fruits, and cakes among other centers.
You can also use the chocolate coating machine in the pharmaceutical industry.
Here, you will use the machine to coat lozenges, tablets, and pills among other pharmaceutical products.
It is the best type of machine that will help in masking the odor and taste of the pharmaceutical pills.
Which Products Can You Coat In A Chocolate Coating Machine?
You can coat quite a number of products using the chocolate coating machine.
The products that you can coat using the chocolate coating machines vary from one industry to another.
In most cases, chocolate coating machines are suitable for coating food products and pharmaceutical products.
Here is a list of some of the products you can coat using the chocolate coating machine.
In the confectionaries industry, you can coat peanuts, chocolate bars, hard and soft candy, almonds, fudge and resin among others.
You can also coat pharmaceutical products such as tablets, pills, lozenges, as well as different types of capsules among others.
Why Should You Integrate Chocolate Coating Machine Into Your Chocolate Production Line?
The reasons why you need the chocolate coating machine in your chocolate production line are the benefits of the machine.
In other words, you may need to know the benefits of having the chocolate coating machine in your chocolate production line.
Here are the main reasons why you need to have the chocolate coating machine in your production line.
Increases Levels Of Production
You will have an increase in the levels of production when you initiate the chocolate coating machine in the production line.
It works at amazingly high speeds to cover the centers of different products with chocolate products.
Saves On Cost
You will also save a lot of money especially when it comes to hiring labor to help in chocolate production.
With the automatic chocolate coating machine, you are in a better position to increase production without spending on labor.
Ensures High Levels Of Perfection
You will also need the chocolate coating machine especially because of the high levels of efficiency and perfection.
At the end of the production line, you will have a perfectly done and complete product within a short period.
Consistent Coating Results
In comparison to other types of coating such as manual dipping, chocolate coating machines produce more consistent coats.
In other words, there is a very high level of uniformity as well as consistency over the chocolate centers.
Saves On Products
You will also save on the raw materials that you will use for the coating of the centers using the chocolate coating machine.
Due to the high levels of accuracy and efficiency, you will reduce on wastage of materials thus reducing production cost.
What Are The key Features Of Chocolate Coating Machine?
You have to consider specific parameters when it comes to purchasing a chocolate coating machine.
These parameters are the features of the chocolate coating machine that you have to pay very close attention to.
Here are the main chocolate coating machine features that you need to look at.
Chocolate Costing Machine Design
You have to look at the design of the chocolate coating machine for great reliability and efficiency levels.
In other words, you have to design the chocolate coating machine according to your application requirements for improved reliability and efficiency.
Automation And Integration Levels
You should have technology as one of the closest allies in the manufacturing industry as well as chocolate coating technology.
Having highly automated chocolate coating machines with the latest technology will definitely improve production levels and increase production capacities.
Chocolate Coating Machine Quality
You must also look at the quality of the chocolate coating machine and ensure that it complies to the set industry standards.
In this case, you will look at the types of materials, design as well as level of technology of the chocolate coating machines.
Chocolate Coating Machine Safety
You must also look at the safety of your workers, the machine, and the production environment in terms of pollution.
Implying that, you should have all the safety features available on your chocolate coating machine to ensure highest quality levels.
Which Types Of Chocolate Coating Machine Are There?
There are quite a number of chocolate coating machines that you can choose from depending on your budget.
With a very good budget, you can settle on the best type with the highest quality levels in the industry.
Here are the main types of chocolate coating machines that you can opt for.
Automatic Chocolate Coating Machine
You can opt for the automatic chocolate coating machine especially when you are considering large scale chocolate production.
This type of machine ensures very high-speed production levels, with great efficiency and reduced production cost.
In other words, you will save on the overall cost of production as you will not hire too much labor.
Chocolate Coating Pan Machine
You can also opt for the chocolate coating pan machine that coats different products using the traditional panning method.
It comes complete with different parts such as the ellipsoidal shaped pan, electric motor drives and gear boxes among others.
Despite the fact that it is an old technology, there are improvements on the machine that gives you complete control.
Nut Chocolate Costing Machine
This is a special type of machine that you can use to coat nuts using different types of liquid chocolate.
You can use it to coat a wide variety of nuts such as almonds, peanuts, walnuts, pistachios, and macadamia among others.
It uses similar processing methods just like the other types of chocolate coating machines to coat nuts.
Mini Chocolate Coating Machine
You can opt for the mini chocolate coating machine especially when you have a small-scale production line that requires high-quality products.
It is the best machine that can match your small scale and budget with great speed, flexibility, and high-quality products.
Apart from being cost considerate, the machine has a compact and light weight design that you can easily move around.
What Should You Consider Before Choosing Chocolate Coating Machine?
Mini chocolate coating machine
Whenever you are planning on getting the best type of chocolate coating machine, there are specific considerations to factor in.
These factors will determine the overall outcome of the production line using the different types of machines,
Here are some of the factors to consider when purchasing a chocolate coating machine.
Production Output Of The Chocolate Coating Machine
You have to look at the production output of the chocolate coating machine in conjunction with the price of machine.
Obviously, the perfect chocolate coating machine will come with maximum production outputs and minimum utility.
You have to consider why the same type of chocolate coating machine has different price tags on them.
In that case, you will resort to looking at the features of every machine and settle for the one with most advanced features.
You will look at the manpower engagement of the chocolate coating machines since it adds up to the production cost.
In other words, you should consider a machine with automated systems that increase production while cutting on cost of labor.
Power Consumption And Requirements
Here, you will have to consider the power specifications according to the domestic power supply specifications.
Apart from that, you have to look at the overall cost of power that the machine consumes during production phase.
Training And Installation
You have to know whether the supplier will charge for installation of the machine as well as training personnel.
In most cases, the suppliers will provide you with free installations as well as training for a small fee.
You should also note the kind of space available for the installation of the chocolate coating machine.
This will provide you with the prospects for proper dimensions of the best machine to fit your factory establishment.
After identifying the machine, you should look at the warranty period before you place the final order.
You will look at details of warranty in terms of parts that are warranted and the ones that are not.
Which Is Better; Semi-Automatic Chocolate Coating Machine Or Fully-Automatic Chocolate Coating Machine?
Well, at the end of the day, your selection will be based on the cost of production and final output.
Implying that, you can either choose the fully-automatic machine or the semi-automatic chocolate coating machine depending on production specifications.
Here is a comparison between the fully-automatic chocolate coating machine and the semi-automatic chocolate coating machines.
Semi-Automatic Chocolate Coating Machine
You can opt for a machine that is has both automated and manual capabilities.
In this case, you need both manual labor as well as the automatic nature of the machine to coat the products.
In terms of price, you will spend less in purchasing the semi-automatic chocolate coating machine but more on labor.
semi automatic chocolate coating machine
Fully-Automatic Chocolate Coating Machine
You can also opt for the fully-automatic chocolate coating machine which does not require much labor input.
It works at a very high speed and the level of accuracy is also very high in comparison to others.
Due to the near perfect nature of the machine, you will have to spend more when purchasing the machine.
You will, however, save more on the cost of production as you will not pay for the cost of labor.
full automatic chocolate coating machine
How Does Chocolate Coating Machine Operate?
It is very important to understand the working principle of the chocolate coating machine to operate it well.
Generally, the machine has different parts that work or coordinate together to coat different products.
Here is a step-by-step process that you can follow to fully understand how the chocolate coating machine works.
Step One: Preparation Stage
First, you must start the whole process by doing the most obvious things such as preparing the machine.
Apart from the machine you will also prepare the products that you would like to coat using the machine.
Make sure that you mix all the ingredients accordingly and pour them within the right ports of the machine.
As soon as that is complete, you will start the machine and the whole process begins.
Step Two: Melting Chocolate
Chocolate coating is proper with melted chocolate thus forcing you to melt the chocolate ingredients.
You will place the ingredients on the tempering system of the chocolate coating machine.
The tempering system will melt the ingredients to form the molten chocolate that you need for coating process.
After that, the tempering system will supply the molten chocolate to the coating machine.
As this happens, the products that you would like to coat will move from the hopper towards the coating chambers.
Step Three: Coating Process
With the products that you would like to coat on the feed band, the coating process can now begin.
The feed band will carry the products to the bottom bed of the machine to the coating area.
The products will then move towards the coating pumps of the machine to meet the molten chocolate.
At the molten chocolate pumps, there is a stream of molten chocolate flowing onto the products.
The chocolate will cover the products as the wire racks on the feed band vibrates to spread the chocolate evenly.
After that, the coated products will move through blowers which will also help in spreading the chocolate evenly.
It will make sure that the there is no pooling of chocolate at one point on the products.
The molten chocolate that does not end up on the products will flow through the holes on the rack.
To avoid wastage, the machine will recycle the molten chocolate back to the tempering system.
The machine will also employ the tail cutter to remove the chocolate tail that the costing machine leaves.
Step Three: Cooling Process
After that, the coated products will move on preliminary conveyors and through a cooling tunnel.
At this point, the cooling system will cool the products and the chocolate thus creating a proper bond.
It will also solidify and form a complete coated product that can easily be packaged.
You will complete the whole process by packaging the coated chocolates in readiness for distribution.
You can integrate the chocolate coating machine with the chocolate packaging machine to make the work simpler.
What Factors Influence Coating Quality of Chocolate Coating Machine?
You should always strive to produce the best types of products using the chocolate coating machines.
Implying that you will only get the best quality products if you get all factors influencing quality right.
Here are the main factors that influence the coating quality on the chocolate coating machines.
Quality Of The Ingredients
You must make sure that the quality of the ingredients you are using are very high to get the highest product quality.
One of the most important ingredients that you should take care of is the quality of the chocolate.
Quality Of The Process
You must also be very careful with the coating process and ensure that every step is taken care of well.
For instance, you have to ensure that the rate and sequence of chocolate and glaze addition is on point.
You must also control the speed at which the machine performs the coating process on different products.
Regulating the speed of the machine will ensure that the ingredients marinate well with one another.
Quality Of Cooled Air
Here, you will have to control the parameters within the cooling chamber of the chocolate coating machine.
It is a very important aspect that must be taken care of well in order to allow the chocolate to dry properly.
Quality Of The Machine
There are quite a number of machines that you can use in the chocolate coating process.
You have to choose the best type of machine in order to get the best results or high-quality coated products.
How Do You Control Conveyor Speed And Quantity Of Chocolate Used In Chocolate Coating Machine?
With the control panel, you can control all the parameters of the automatic chocolate coating machine.
This includes the speed at which the conveyor belt moves as well as quantity of chocolate in use.
It provides you with a platform that allows you to control all the mechanisms of the machine.
Implying that, you can program the machine to run at a particular speed and produce specific quantities.
You can also monitor every step of the production line and make necessary changes or adjustments if need be.
Apart From Confectionary Industry, Where Else Can You Use Chocolate Coating Machine?
Apart from the confectionary industry, you will use the chocolate coating machine in the pharmaceutical industry.
Here, you will use the machine to coat pills, tablets, capsules and lozenges among other drug types.
It helps in masking the odor as well as the taste of the pharmaceutical products to improve consumption.
Are There Chocolate Coating Machines For Small Scale Business?
Small scale chocolate coating machine
Absolutely, you can get chocolate coating machines for small scale businesses.
One of the best chocolate coating machines for small scale businesses is the mini chocolate coating machine.
It is the perfect machine for small scale coating of different types of chocolate at your budget.
It also provides a combination of built-in speed, flexibility, and very high-quality production.
In addition to that, it is light in weight and allows you to carry it from one place to another.
What Are The Advantages Of Mini Chocolate Coating Machine?
Well, there are quite a number of benefits that you can get from using the mini chocolate coating machine.
Here are the main benefits of using the mini-chocolate coating machine.
You will spend less when purchasing the mini-chocolate coating machine due to its inexpensive nature.
It also has a very simple design that allows you to carry it from one place to another with minimal hitches.
It is also a very efficient type of machine that will properly coat different products with high quality chocolate.
Great Production Speed
The speed at which the machine works is also incredible thus boosting the whole process of production.
Which Is The Best Material For Making Chocolate Coating Machine?
You can either use stainless steel or aluminum as the main materials for manufacturing chocolate coating machine.
Among the two materials, there is one that has higher levels of superiority in comparison to the other.
Here is a comparison between aluminum and stainless-steel materials.
Stainless Steel Materials
Stainless steel is the best material for making the chocolate coating machine.
It is a very strong type of materials that does not rust easily thus proper for food production.
Apart from that, it is very easy to clean thus making it suitable for food production.
On the other hand, aluminum is also a very good type of material for making chocolate coating machines.
It is light in weight thus making the chocolate coating machine design compact and light in weight.
Apart from that, aluminum is also corrosion resistant and will improve aesthetics of the machine.
Do All Automatic Chocolate Coating Machines Come With Chocolate Decoration System?
No, all the automatic chocolate coating machines do not come complete with chocolate decoration systems.
You can simply integrate the chocolate decoration machine to the chocolate coating machine.
This will help in making a complete chocolate coating and production line.
What Is The Role Of Tail Cutter In Chocolate Coating Machine?
Some of the automatic chocolate coating machines come complete with a chocolate tail cutter.
The chocolate tail cutter is a device that will cut the tail that remains after the coating process is complete.
It is a part that ensures that final chocolate coated products are uniform with no chocolate coating protrusions.
Can A Chocolate Coating System Perform Efficiently Without A Cooling Tunnel?
Absolutely, the chocolate coating system can work well without the cooling system.
In such a case, you can have a different cooling system away from the chocolate coating machine.
Implying that, you will have to transfer the coated chocolate al the way to another cooling machine to dry.
What Are The Advantages Of Buying All-in-one Chocolate Coating Machine?
You should consider purchasing the all-in-one chocolate coating machine.
Here are the benefits of having an all-in-one chocolate coating machine.
Faster Mode Of Production
You will be able to produce and coat chocolate once and for all using a whole integrated production line.
You will save a lot of time by reducing movement from one station to another thus increasing production speed.
High Reliability Levels
It is also a very reliable type of machine that will give very little room or margin for error.
In the long run, you will produce the perfect coating of very high quality.
How Does The Conveyor Belt Width Affect The Production Capacity Of Chocolate Coating Machine?
It is important to have a considerable width of the conveyor belt on the chocolate coating machines.
Implying that, the width of the chocolate coating machine must be compatible to the coating process.
In other words, you have to measure or control the parameters including the size of conveyor belts accordingly.
How Do You Customize Chocolate Coating Machine?
Custom chocolate coating machine
You have the freedom of customizing the type of chocolate coating machine according to production specifications.
Here are some factors of the chocolate coating machine that you can customize.
Scale Of Production
You can customize the chocolate coating machine according to the scale of production.
In other words, you can have the large-scale production, medium-scale production, and small-scale production.
Type Of Products
You can also customize the chocolate coating machine in terms of the final products that you need.
For instance, you can have a chocolate coating machine for coating wax and cheese or one that coats chilled products.
Type Of Machine
You can also decide to pay more so that you can have additional features on the chocolate coating machine.
What Is The Price Of Industrial Custom Chocolate Coating Machines?
The price of the industrial custom chocolate coating machine will vary considerably.
You can have a chocolate coating machine for as low as 15,000 US dollars.
On the other hand, you may also have very high-quality chocolate coating machines for more than 100,000 US dollars.
Can You Supply Individual Parts Of Chocolate Coating Machine?
Absolutely, we can supply individual parts of the chocolate coating machines.
Just like any other type of machine, we understand that parts are prone to wear and tear.
In that case, we supply individual parts that you would use to replace the broken parts.
What Are The Distinctive Features Of Hygienic Chocolate Coating Machine Design?
Well, you can also opt for a good and hygienic chocolate coating machine design.
In this case, you will go for a machine that has the following features.
- Stringent food safety standards
- Consistent application of the coating products
- Ease of cleaning with clean in place systems
- Proper Coating weight control
- Easy machine maintenance to reduce overall downtime
How Does CIP System Clean Chocolate Coating Machine?
In this case, you will engage computer controls, which will automatically wash down and dry the machine.
Just like a dish washer, the machine circulates hot water under pressure through the spray nozzles in different circuits.
After washing the equipment will blow hot air over different parts thus ensuring cleaner machines.
Which Are The Food Safety Standards For Chocolate Coating Machine?
Chocolate coating machines have to adhere to very high-quality food production standards.
Here are the main food quality standards that the chocolate coating machine adhere to.
- RoHS Quality Standards
At SaintyCo, we have a range of chocolate machines that match specific needs of your applications.
Contact us today for all your chocolate coating machines.