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Chocolate Decorating Machine: The Ultimate FAQ Guide

If you want to produce unique chocolate with custom design, invest in high quality and reliable chocolate decorating machines.

It’s must-have equipment alongside the chocolate making machine and chocolate wrapping machine.

In today’s guide, you’ll find everything you must consider before buying a chocolate decorating machine.

Let’s dive right in.

What is Chocolate Decorating Machine?

A chocolate decorating machine is used to decorate patterns on the surface of chocolate covered products.

You can get to make many patterns on the surface of products using a chocolate decorating machine.

You can use a chocolate decorating machine to decorate chocolates, cakes, biscuits, candy, pancakes, or ice-cream.

 Chocolate decorating machine

 Chocolate decorating machine

What Features should you Consider when Choosing Chocolate Decorating Machine?

There features you should consider when choosing a chocolate decorating machine depends on your needs.

Here are some of the features you can consider when choosing a chocolate decorating machine:

· Automation

You can decide to choose a fully automatic or semi-automatic chocolate decorating machine.

This will help you decide on the number of staff you can have in your production plant.

· Portability

You can also consider how portable the chocolate decorating machine is.

Being able to move it easily will assist you in placing it in the desired location easily.

· Chocolate Capacity

You should also consider the capacity that the chocolate decorating machine can hold.

· Technology

A chocolate decorating machine that has the latest technology will be most beneficial.

This means you can easily update patterns and use the latest industry-standard software.

· Product Warranty

The warranty is also a feature you should consider when choosing a chocolate decorating machine.

· Size of the Machine

You can also consider the size of the chocolate decorating machine as the size of your production plant matters.

· Material Used

You are also to consider a chocolate decorating machine made of stainless steel as it is more durable.

· A Variety of Patterns it can Make

You should also consider choosing a chocolate decorating machine that can make many patterns.

· Independent or Dependent on other Machines

You are to consider if the machine can be used alone or with other machines like a chocolate coating machine.

What are the Components of Chocolate Decorating Machine?

A chocolate decorating machine is made of various components that make it work efficiently.

These parts are made of stainless steel to ensure it is durable and easy to clean.

The components of a chocolate decorating machine are listed below:

· Heating System

The heating system assists in maintaining the chocolate in a molten state.

Chocolate Storage Tank

It has a chocolate storage tank that holds the chocolate used in the decorating process.

· Power System

A chocolate decorating machine also has a power system that enables it to run continuously during operation.

· Sensors

Sensors are used to notify you when anything with the chocolate decorating machine is not going according to plan.

· Pneumatic System

This is a pressure system that is used by the chocolate decorating machine to pump chocolate through the delivery pump.

· Delivery Pump

A delivery pump in the chocolate decorating machine allows you to ensure a steady supply of chocolate.

How does Chocolate Decorating Machine Work?

 Chocolate decorating machine

 Chocolate decorating machine

A chocolate decorating machine works by spreading chocolate on the surface of chocolates, cakes, biscuits, candy, pancakes, or ice-cream.

The chocolate you will spread is stored in the chocolate storage tank.

Delivery pumps will then pump out the chocolate from the storage tank.

This is then spread on the surface of the products to decorate them with chocolate.

You can have a variety of patterns produced by simple adjustments.

Which Types of Chocolate Decorating Machines do you have?

There a variety of chocolate decorating machines you can choose.

The type you choose depends on various factors as your needs and budget.

You can also choose a commercial or a noncommercial chocolate decorating machine.

A commercial chocolate decorating machine will allow you to produce in high quantities.

Here are some of the chocolate decorating machines we have for you:

Small Chocolate Decorating Machine

Some of the main features include:

  • This is made of stainless steel
  • It also consumes less power.
  • It is designed to fit into small spaces thus can be used in small shops.
  • It can have a curved or 90-degree pipe angle.
  • You can use it in bakeries, confectionery, or coffee shops.
  • You can use it to easily decorate ice creams, baked goods, waffles, and gelato cups.
  • The capacity of the chocolate storage tank or bowl is small, around 4 kgs.

Mono Chocolate Decorating Machine

It has the following unique features:

  • This decorating machine is also made of stainless steel.
  • It also consumes less power.
  • It is made and designed so that you can fit it in counters of coffee shops, ice-cream parlor, or confectionery shops.
  • You can use this machine in areas with chocolate flavor.
  • It is small hence easy to position within your area of work.
  • The capacity of the chocolate storage tank or bowl is small, around 7 kgs.
  • It also has a night cycle electronic dosing which is capable of doing repetitions.

Commercial Chocolate Decorating Machine

This machine is also made of high-quality stainless steel and works together with the cooling tunnel.

It consumes more power as it is used in a large production of the decoration process.

This decorating machine has rotor pumps for the chocolate, which makes it stable and effective at conveying pulp.

The pipes in this machine are double layers with insulation hence ensures smooth flow of the chocolate.

You can use the commercial chocolate decorating machine alone or with a chocolate coating machine.

You are to use this machine if you have a large space as it is also large.

The commercial chocolate decorating machine is large hence not easy to move around compared to the small versions listed above.

It has the capability of producing a variety of patterns.

It has a large chocolate storage tank so it can efficiently decorate without needing frequent fillings.

Apart from Chocolate Decorating Machine, which other Chocolate Machines do you have?

We offer the following machine:

Chocolate Moulding Machine

 Chocolate moulding machine

 Chocolate moulding machine

You can use a chocolate molding machine to make v variety of products made of chocolate.

Some of these include chocolate bars, chocolate moulds, and even a variety of chocolate shapes.

A chocolate moulding machine helps you produce the best quality moulds that you desire.

This machine has many modules that will enable you to add other accessories to it.

It works by first creating shells then finally the full mould.

  1. While creating shells, the molds are first loaded, heated, filled with chocolate, granules are added, cooled, and then unloaded.
  2. When creating the full moulds, the moulds are first loaded, then the chocolate filling is done and finally the mould cooled.

Chocolate Wrapping Machine

The advantages of a chocolate wrapping machine include:

  1. You need a chocolate wrapping machine to increase your chocolate output.
  2. You will also be increasing your accuracy and efficiency when it comes to wrapping chocolates.
  3. This machine is faster compared to the manual wrapping machine.
  4. You will also ensure good hygiene is maintained as there is less contamination.
  5. The chocolate wrapping machine will save on the cost of production when it is included in the chocolate production line.
  6. This machine is also versatile hence you can wrap a variety of products of various sizes and shapes.
  7. A chocolate wrapping machine is easy to use and maintain.

You can wrap the products in a variety of ways such as

  1. Banding
  2. Foil and paper wrapping
  3. Twist wrapping
  4. Pleat wrapping
  5. Fold wrapping
  6. Sleeve wrapping

Chocolate Depositing Machine

 Chocolate depositing machine

Chocolate depositing machine

You can use a chocolate depositing machine to pour and form chocolates.

Some of the features to consider when choosing a chocolate depositing machine include:

  1. The machine should comply with quality standards such as CE and cGMP.
  2. The machine should be made with stainless steel as it is durable and hygienic.
  3. It should be compact so you can integrate it into other machines when the need arises.
  4. A fully automatic machine will help your production be more efficient.

Some of the chocolates you can make with a chocolate depositing machine include:

  1. A one-shot chocolate liqueur that you can easily sip as it is in a molten state.
  2. Soft filling chocolate that has a thin crispy shell with soft fillings.
  3. A bar of decorated chocolate with wavy and zigzag patterns drawn on the chocolate
  4. Chocolate is used in other materials like nuts, fruits, or biscuits.

How do you Maintain Chocolate Decorating Machine?

Maintaining a chocolate decorating machine regularly will ensure that the machine works properly.

Some cleaning processes occur automatically after a certain period mainly in a fully automatic chocolate decorating machine.

In addition to this, you are also to lubricate moving parts of the machine to reduce.

This will reduce the wear and tear of the machine parts.

You are also to conduct frequent inspections of the chocolate decorating machine to check for worn-out parts.

After all this, you are then to replace the worn-out parts to avoid any further expensive damage.

Which Material is Chocolate Decorating Machine-made of?

A chocolate decorating machine is made of high-quality stainless steel, plastic, and rubber as these are the best materials.

Stainless steel is the largest and biggest material that is used to make a chocolate decorating machine.

Stainless steel is proven to be the most hygienic material as it also does not stain easily.

You can also be able to clean stainless steel materials easily.

In addition to this, stainless steel has a very high tensile strength which will ultimately make the machine durable and stronger.

You will be able to decorate chocolate hygienically as stainless steel does not corrode easily.

How much do Chocolate Decorating Machine Cost?

The cost of a chocolate decorating machine is determined by the type of machine you purchase.

The price of a chocolate decorating machine will range from a few 1000 US dollars to 200000 US dollars.

Some of the factors are listed below:

  • Fully automatic versus semi-automatic chocolate decorating machine

A fully automatic chocolate decorating machine will cost you more than a semi-automatic chocolate decorating machine.

  • Size of the chocolate decorating machine

A small chocolate decorating machine will cost you less than a large commercial chocolate decorating machine.

  • The capacity of the chocolate decorating machine

A chocolate decorating machine that can decorate large quantities within a short time will cost you more.

Which Types of Patterns can Chocolate Decorating Machine Make?

Chocolate decorating machines can decorate a variety of patterns.

These patterns can be customized with a few adjustments to the machine.

You can also load the patterns on the system hence you easily switch the patterns during production.

Some of the patterns include:

  • Circular patterns
  • Serrated patterns
  • Short-line patterns
  • Double-loop patterns

Do you Customize Chocolate Decorating Machine?

Yes, you can customize your chocolate decorating machine.

A fully automatic chocolate decorating machine has a panel where you can input the patterns you would like to have.

You can easily update the patterns to increase the variety of decorations you can make.

What are the Quality Standards for Chocolate Decorating Machine?

Having a chocolate decorating machine of high standards is mandatory.

Here are some quality standards the chocolate decorating machine should adhere to.

  • CE

This is a mark that ensures the machine conforms to health, safety, and environmental protection standards.

  • CGMP

This refers to the Current Good Manufacturing Practice regulations.

It is enforced by the FDA.

  • FDA

This refers to the Food and Drug Administration.

It protects the public health by ensuring the safety of food supply, cosmetics, drugs among others.

What Safety Features do Chocolate Decorating Machine comes with?

A safety feature will ensure that no one is harmed and no damages occur during a cholate decorating.

A chocolate decorating machine has a sensor that can detect a discrepancy.

This means that if a process is not going as planned, the machine will send you a notification.

In certain cases, the machine will automatically turn off to reduce loss and damage.

Which Equipment can you Integrate with Chocolate Decorating Machine?

You can integrate machines that will work with the chocolate decorating machine in the production line.

This will help you do multiple processes quickly and efficiently.

Here are some of the machines you can integrate.

  • Chocolate Moulding Machine – A chocolate molding machine is used to make an assortment of chocolate products.
  • Chocolate Packing Machine – This machine is used to pack the final product attractively.
  • Chocolate Depositing Machine – A chocolate depositing machine is used to pour and form chocolates.
  • Chocolate Wrapping Machine – Chocolate wrapping machines are used to package different products from the chocolate decorating machine.

What are the Benefits of Chocolate Decorating Machine?

There are a variety of reasons and benefits of using a chocolate decorating machine.

Here are some of the benefits of a chocolate decorating machine.

· Increase in Production

You will increase the overall production of your chocolate decorated products by using a chocolate decorating machine.

The machine will increase the speed at which you decorate your chocolate decorated products.

This means you will end up making profits from such huge and efficient productions.

· Time-Saving

A fully automated chocolate decorating machine will decorate more efficiently in a very short time.

This will cut down on time spent decorating and you will have time to focus on other areas of your production.

In short, this will increase your output.

· More Attractive Chocolate Decorated Products

The more attractive your decorations are, the more customers will want to buy your products.

Also, this means more sales hence more profit.

The variety of decorations you can make will give customers a variety to choose from.

This means that they will have more choices hence not get bored easily.

How can you Skyrocket your Business using a Chocolate Decoration Machine?

You can also incorporate many patterns on your chocolate decorating machine.

This will make you produce many patterns that will attract a wide group of customers to your products.

With a chocolate decorating machine in place, you will also be able to produce your products in large quantities.

This will ensure your supplies never run short in the marketplace.

In short, you can easily be ahead of your competitors.

Contact SaintyCo now for all your chocolate decoration machine needs.

Read More

Jelly is a soft elastic food substance made with gelatin or pectin.

You can spread jelly on toast and break to make them sweet.

Besides, you can also use jelly in cakes or doughnuts as a filling.

Ingredients for Jelly Manufacturing Process

Jelly

Jelly

The basic ingredients used in the jelly manufacturing process are fruits, sugar, water, and pectin.

You can add preservatives and other substances to enhance the flavor of jelly.

You can add an acid like citric acid to prevent the jelly from fermenting.

Fresh fruits are mostly used in the jelly manufacturing process.

The sugar you use in the jelly manufacturing process is used to set pectin.

You should not use artificial sugars in the jelly manufacturing process as it causes the pectin not to set.

Choosing Jelly Manufacturing Machine

The jelly manufacturing machine you choose depends on the scale of production.

The commercial jelly manufacturing process requires big machines compared to the homemade process.

Some of the considerations you will take into account while choosing a jelly manufacturing machine include;

· Cost of Jelly Manufacturing Machine

Jelly manufacturing machines also come in a range of prices.

The amount you wish to spend will determine the jelly manufacturing machine you will choose.

Jelly manufacturing machines will cost you from 100 US dollars to 180,000 US dollars.

This difference depends on the type of jelly manufacturing machine.

· Quality Standards

The jelly manufacturing machine you choose should be of high standards.

By maintaining the quality of the jelly manufacturing machine, you can achieve these high standards.

Some of the main standards a jelly manufacturing machine must adhere to include;

  1. Food and Drug Administration [FDA] quality standards
  2. International Standards Organization [ISO] certified standards.
  3. CE marking quality standard
  4. Current Good Manufacturing Practices [cGMP]

· Level of Automation

Jelly manufacturing machine

Jelly manufacturing machine

The level of automation required in choosing a jelly manufacturing equipment depends on the scale of production.

The amount of labor force needed will also determine the level of automation you will choose.

Jelly manufacturing machine can be fully automatic or semi-automatic;

1) Semi-automatic Jelly Manufacturing Machine

This requires that you have support from humans

A semi-automatic jelly manufacturing machine can do some production on its own.

2) Fully Automatic Jelly Manufacturing Machine

It does not require too much human labor.

You will produce more jelly and in scale with it compared to a semi-automatic jelly manufacturing machine.

A fully automatic jelly manufacturing machine produces jelly on its own.

A fully automatic jelly making machine will cost you more than a semi-automatic jelly making machine.

· Size of your Manufacturing Plant

The jelly manufacturing machine you choose will also depend on the size of your production plant as they come in various sizes.

If you have a small production plant, it is better that you choose a jelly manufacturing machine that will fit.

· Type of Materials

Choose a jelly manufacturing machine that is made of stainless steel.

This is because stainless steel is resistant to corrosion.

This will make your jelly making machine last long as it has high tensile strength.

Choosing a jelly manufacturing machine made of stainless steel will not affect the hygiene of the jelly manufacturing process.

You will also need other parts of the machine, for example, rubber or plastic.

· Technological Advancement

You should also choose a jelly manufacturing machine with the latest technology.

The jelly manufacturing machine should also allow you to upgrade when new technological advances come.

You will need a fully automatic jelly manufacturing machine for large scale production of jelly.

You can customize your jelly manufacturing machine depending on your production desires.

Some of the equipment you will need to consider for the jelly manufacturing process include;

  • Storage racks
  • Canteen burners
  • Stainless steel utensils
  • Graters and cutters
  • Hand gloves
  • Working tables
  • Weighing scale
  • Glassware
  • Testing equipment like refractometer and jelly meter
  • Cap sealing machine
  • Grinder
  • Mixer
  • Slicer
  • Bottle filling and washing machine
  • Juice extractor
  • Pulper
  • Carton sealing machine

Types of Jelly you can Manufacture

You can manufacture a variety of jelly.

The type of jelly you can manufacture is dependent on the types of fruits you have.

Some of the jelly flavors you can manufacture include;

  • Grape jelly
  • Strawberry jelly.
  • Nectarine jelly
  • Apricot jelly
  • Apple jelly
  • Raspberry jelly
  • Blackberry jelly
  • Peach jelly
  • Mango jelly
  • Apple cinnamon jelly
  • Green grape jelly
  • Plum jelly
  • Boysenberry jelly
  • Green grape jelly
  • Orange jelly
  • Jalapeno jelly
  • Cranberry jelly
  • Guava jelly
  • Marionberry jelly
  • Sugarplum jelly
  • Muscadine jelly
  • Guava pineapple jelly
  • Pineapple jelly

Support Equipment in Jelly Manufacturing Process

Support equipment in the jelly manufacturing process will enhance your jelly candy production.

Some of the jelly manufacturing process support equipment you may consider include;

· Jacketed Cooker

You can use a jacketed cooker to safely heat your ingredients in the jelly manufacturing process.

It is an alternative to the melting and mixing tank in the jelly manufacturing process

· Holding Tank

The holding tank temporarily stores jelly as it moves through different stages in the jelly manufacturing process.

It also has the capability of maintaining and heating the temperature of the jelly making syrup.

The holding tank can come in various sizes depending on the type of production you have.

· Cooling Tunnels

The purpose of cooling tunnels in the jelly manufacturing process is to gradually reduce the temperature of jelly while it’s hot.

This means it will help you a lot when you pack jelly while it is still hot.

Common Problems during Jelly Manufacturing Process

There are a few problems you may encounter during a jelly manufacturing process.

You can easily troubleshoot these problems the moment you notice them.

Some of the problems you may encounter include;

· Solid Jelly Texture

Solid jelly texture in the jelly manufacturing process is as a result of excess cooling or drying.

You can easily sort this problem by regulating the temperatures of the machine.

You will also need to repair or replace the cooling system if it is broken or faulty.

· Lack of Ingredient Flow

Ingredients in the melting and mixing tank in the jelly manufacturing process might fail to mix properly.

This will lead to producing jelly of bad standards.

You can easily sort this out by fixing the mixing and melting tank.

You will also adjust the production specifications using the control panel.

In addition, you need to also have the correct measurements of all the ingredients to be used in the jelly manufacturing process.

How to Manufacture Jelly (Step-by-step Process)

The jelly manufacturing process is a delicate matter that requires accuracy.

You can use the standard or long boiling method.

Here, you will boil the extracted juice and sugar until a gel is formed

You are to use this jelly manufacturing process with fruits that contain pectin in adequate amounts.

Since you need sufficient pectin, you are recommended not to use commercially canned juices.

Standard or long boil jelly manufacturing process produces a jelly that has a rich flavor than pectin added jelly.

Here are the steps you can use in long boil or standard jelly making process;

  • Prepare the fresh fruits and extract the juice
  • You are to use 3 parts of ripe to 1 part of unripe fruit
  • Wash the fruits before you start the jelly manufacturing process
  • You will then cut the fruits into small pieces together with the peels as they will produce pectin when cooked.
  • Add water depending on the fruit used then cook fruits and stir continuously until they are soft.
  • When the fruit is now tender, strain through a double cheesecloth without squeezing.
  • Test for pectin and acid to ensure they are in the right amount.
  • Prepare your jars and put 6 to 8 cups of the juice that has been extracted in a large kettle.
  • Add sugar to the juice and bring to boil.
  • Stir until sugar dissolves in the juice.
  • You are then to boil the mixture to the jellying point of 220 to 222 Fahrenheit.
  • Test for doneness
  • Remove the jelly from the heat and skim off the foam quickly.
  • You are then to pour the jelly into hot containers.
  • Seal the jars and pack once it has cooled.

How to Test the Quality of Jelly

You can measure the quality of jelly by determining its doneness level.

You can use a spoon test or a thermometer test.

Fruit jelly

Fruit jelly

· Spoon Test

You are to dip a cool metal spoon in boiling jelly.

Lift the spoon and let the liquid run off the side.

When two big drops slide and hang together to the side of the spoon, the jelly is done.

· Thermometer Test

You are to insert a candy thermometer inside cooking jelly.

The jelly is done when the temperature is 8 Fahrenheit higher than boiling water.

Difference between Jelly and Jam

Jam and jelly are different products.

They have different characteristics and are produced differently.

They also have similarities, for instance, they are made with fruits or parts of fruits.

Here are some of the distinguishing qualities to jam and jelly;

· Jelly

Jelly is a clear spread made of fruit and consists of firmed vegetable or fruit juice.

You can use jelly both as a dessert or as a food accompaniment.

Jelly is generally clear, sparkling and it is also firm and holds itself in place.

Jellies have the juice part of the fruit in it.

· Jam

Jam is made with whole fruits that are cut into pieces or are crushed.

You can only use jam as a food accompaniment only.

Jams are gelled syrups that are loose and cannot hold itself in place.

Jams do contain fruit pulps in them.

Good Practices during Jelly Manufacturing Process

The good practices during the jelly manufacturing process deals will all things from ingredients to packaging.

These good practices will ensure that your jelly manufacturing process will run smoothly.

This will ultimately lead to the production of high standard jelly.

These good practices have to be consistent all through the jelly manufacturing process

Some of the good practices you can apply in the jelly manufacturing process include;

· Fill Temperature

You do not need a hot water bath if you have maintained a 190-degree temperature when you are filling jars.

This is because your fill is already sterile.

The fruit in the jar will have cooled enough for the gel to begin taking place.

If you put the jar in hot water, you risk breaking the pectin chains built during the jelly manufacturing process.

· Pallet Burns

You are never to put hot jars of jelly in cases and then on a stack of pallets.

By doing so you will break the pectin achieved in the jelly manufacturing process.

You are recommended to cool down the jars to 100 degrees before the packing process.

This can be achieved by a simple cold-water bath.

· The Recipe

You are never to change from your recipe during the jelly manufacturing process.

This will ensure that you do not produce jelly that is not proven and tested.

It will also save you money if it all goes wrong.

If you want to make some changes to your recipe, you are to do small sample tests.

This will also ensure you make a jelly that is fit for human consumption.

Once proven, you can then apply it during the jelly manufacturing process.

· Capping

Capping is the process of putting a cover on the jars of jelly.

If you are hand capping, you are recommended to use a threaded cap.

Hand capping also has its limitations like speed and consistency.

A capping machine will help you in capping many jars with accuracy.

Machine capping is to be used for lug type lids.

This is because you can adjust the torque that will best suit your caps in the jelly manufacturing process.

· Manufacturing

The goal of the jelly manufacturing process is to produce the most consistent products.

It’s important to weigh your ingredients during the jelly manufacturing process.

This will enable you to produce jelly that is of good consistency, flavor, and color.

You are also recommended to use the same kind of heating process during the jelly manufacturing process.

When you want to change from an electric to a gas heating system, you are to use expert advice.

This is because they heat the jelly at different rates.

Different Techniques in Jelly Manufacturing Process

There are two techniques in the jelly manufacturing process.

· Continuous Process

In the continuous jelly manufacturing process, you are using pectin solution and not pectin powder.

All ingredients are then heated to dissolve in a vacuum station.

· Batch Process

Here, you mix and stir the jelly manufacturing ingredients.

You will maintain the boiling point of the solution until you add pectin.

The flavor and color are added at the end of the process.

Safety Measures during Jelly Manufacturing Process

While in the jelly manufacturing process, it is important you ensure the safety of staff and jelly.

This will ensure no staff is at harm and that no jelly produces is below required standards.

The jelly manufacturing machines should have sensors to detect and give a warning when danger is detected.

The sensors will send you a warning in due time to prevent any harm.

The sensor also has the ability to shut down the jelly manufacturing process when a great danger is detected.

The jelly manufacturing machines also have covers on heating and electric parts of the system to prevent injury.

It’s also important that you have enough moving space during the jelly manufacturing process for ease of maneuverability in case of emergencies.

You should have all staff wearing protective clothing during the jelly manufacturing process.

These include gloves, gumboots, apron, hairnets, and safety glasses.

How to Package Jelly

You are to pack manufactured jelly in jars.

These jars can be made of glass or stainless steel.

Best Ways to Store Jelly

You are to store manufactured jelly in a cool dark place away from direct sunlight

Once opened, it’s recommended to keep it refrigerated.

SaintyCo offers a range of jelly making machines depending on your unique specifications.

You can contact us now for inquiries and free consultations.

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