Chocolate Manufacturing Machine: The Ultimate FAQ Guide

Before buying chocolate manufacturing machine, you should read this guide.

It answers all your questions about chocolate production line.

From features, classification criteria, components, specification to working principle – you will find all information you’re looking for in this guide.

Keep reading to learn more.

What Is The Primary Application Of Chocolate Manufacturing Machine?

The primary application of the chocolate manufacturing machine is making chocolate in the food industry.

It consists of a set of mechanisms operating on the modular of building blocks and the principles of:

  • Numerical Depositors
  • Demoulding Devices
  • Belt Conveying System among others
  • Packaging System

Therefore, you can use the chocolate manufacturing machine in making chocolate and other chocolate related products.

hocolate Manufacturing Machine

Chocolate Manufacturing Machine

How Many Chocolate Products Can You Produce With Chocolate Manufacturing Machine?

You should have a special recipe with a combination of different products for making unique chocolate products.

With the chocolate making machine at hand, you can make a lot of different chocolate products.

Here are some of the products that you can make using the chocolate making machine.

  • Cocoa Nibs
  • Chocolate Fillings
  • Chocolate Coatings
  • Cocoa Beans
  • Cocoa Liquor
  • Chocolate Bonbons
  • Chocolate Bars
  • Compound Chocolate
  • Chocolate Spread
  • Cocoa Powder
  • Cocoa Butter
  • Hollow Figures
  • Truffle Balls

What Is The Difference Between Chocolate Melter And Chocolate Temperer?

In the chocolate manufacturing process, you will use two different machines namely chocolate melter and chocolate temperer.

You will use the chocolate melter to heat, warm, and melt solid chocolate into liquid chocolate. It is a very large pan that usually sits in a large hot water bath.

With the help of a thermostat, you will be in control of the heating temperature of the water bath. As the water temperature increases, it transfers the heat to the metal pan thus heating and melting the chocolate.

On the other hand, you will also need the chocolate temperer in the manufacturing process of chocolate.

You will use the chocolate temperer machine to temper chocolate thus controlling crystallization of cocoa butter. It helps in improving the texture of chocolate by eliminating the tacky and rough feel thus boosting consumption.

Which Are Types Of Chocolate Manufacturing Machine?

Generally, you will classify different types of chocolate manufacturing machines by level of automation.

In that category of classification, you will have three main types of chocolate manufacturing machines.

Here are the three main types of chocolate manufacturing machine you ought to know more about.

Automatic Chocolate Manufacturing Machine

Automatic chocolate manufacturing machines are large-scale chocolate manufacturing equipment.

You will use this type of machine to automatically produce chocolate over a wider scale within a short time.

Apart from that, you will need very few or no human labor to assist in the manufacturing process of chocolate.

Automatic Chocolate Manufacturing Machine

Automatic Chocolate Manufacturing Machine

Semi-Automatic Chocolate Manufacturing Machine

You can also opt for the semi-automatic chocolate manufacturing machine in medium scale chocolate production.

The semi-automatic chocolate manufacturing machines have both manual and automatic operations. In other words, you will have to control it manually and also automatically at some instances.

You must hire additional human labor to help you control the operations of the semi-automatic chocolate manufacturing machine.

Manual Chocolate Manufacturing Machine

You may also opt for the manual chocolate manufacturing machine which deals with small scale chocolate production.

The manual chocolate manufacturing machine does not have automatic functions as all activities are human labor assisted.

Is There Stand-Alone Chocolate Manufacturing Machine?

Yes, there is a stand-alone chocolate manufacturing machine. The stand-alone chocolate manufacturing machine has all the chocolate manufacturing capabilities under one line.

In other words, it can perform all the chocolate manufacturing process from the beginning to the end of the process.

What Are The Chocolate Processing Technologies Applied In Chocolate Manufacturing Machine?

There has been significant development in the manufacturing process of chocolate using the chocolate manufacturing machine.

You can now choose from a whole list of manufacturing techniques to successfully manufacture different types of chocolate.

Here are the main types of technologies that you can use in the manufacturing process of chocolate.

Roller Refining And Conching

In this technique, you will use 2 – roll refiners, 5- roll refiners, mixers, and a conch to help in the chocolate manufacturing process.

You will use the mixer to blend the largest part of the recipe and leaves out some fat elements to maintain fluid thickness.

The roller refiners will crash sugar to smaller particles and then mixed with the blended elements using the conch.

Continuous Conching

This is a chocolate manufacturing process that uses surface scrapping agitators and mixers known as conche.

You will depend on conche to distribute cocoa butter evenly within the chocolate and may also act as particle polishers.

The process is continuous until the end of the chocolate manufacturing process thus the name continuous conching.

Macintyre System

You can opt for the Macintyre system which will resurrect the traditional grinding and conching method at the same time.

It has double-jacket cylinders that have serrated internal surfaces and spring-loaded scrappers that break the particles.

It also employs the heating and ventilation techniques to remove volatile flavors and water during the rotation process.

Ball Milling

You can opt for the ball milling process which involves that involve milling and shearing of mass simultaneously.

It ensures a closed production system which makes the final product as clean and hygienic as possible.

Which Are The Chocolate Processing Machines In A Chocolate Production Line?

In a complete stand-alone chocolate production line, there are quite a number of important machines.

These machines are responsible for different functions that help in the manufacturing or producing the final products.

Here are the main machines that you will find within a complete stand-alone chocolate production line.

Sugar Grinding Machine

You will use the sugar grinding machines to grind larger particles of sugar into smaller and finer particles.

It produces very fine sugar particles that will make the final chocolate product smooth and delicate.

To some extent, it will also produce sugar that will affect the general sweetness and taste of chocolate.

Chocolate Melting Tank

You will use the chocolate melting tank to melt the solid cocoa butter, cocoa butter substitutes and cocoa liquor.

The molten chocolate ingredients will make very fine ingredients for the manufacturing process of chocolate.

Chocolate Conching Refining Machine

You will also need the chocolate conching and refining machine which makes the basic production link. It helps in mixing all the materials evenly and while reducing the overall fineness of the materials.

Chocolate Refiner-Concher

Chocolate Refiner-Concher

Chocolate Storage Stank

You will use the chocolate storage tank to maintain the storage heat of chocolate slurry to meet technological requirements. It is best for the storage of chocolate thus maintaining a continuous supply of the molten chocolate raw materials.

Chocolate Tempering Machine

You will use the chocolate tempering machine to regulate the temperature thus crystalizing the cocoa butter into stable beta crystals. Apart from that it expresses them to black luster thus prolonging the product shelf life.

Chocolate Molding Machine

Just from the name, you can note that the chocolate molding machine is responsible for molding chocolate into various shapes.

In addition to that, it automatically bakes, pours, and vibrates the chocolate making ingredients into moulds.

Chocolate Packaging Machine

At the completion of the chocolate manufacturing process, you will use the chocolate packaging machine for packaging.

It is capable of wrapping and placing chocolate in different packages for storage and eventual distribution.

How Do You Choose The Best Chocolate Manufacturing Machine?

You will definitely work with the best under all circumstances and this applies with the chocolate manufacturing machines as well.

In other words, you have to make the best of choices by looking at the most significant features.

Here are the specifications to look at when choosing the best chocolate manufacturing machines.

Cost Of The Machine

One of the main factors that you have to look at is the cost of purchasing the chocolate manufacturing machine. You have to consider working within a budget when looking for the most suitable type of chocolate making machines.

Scale Of Production

You will also look at the chocolate manufacturing machine in terms of the production capacity within your chocolate production plant.

For instance, you will have the fully automatic machine for large scale production and manual machines for small scale production.

Space Requirements

You must also go for a chocolate manufacturing machine that is capable of occupying your space.

The space within your manufacturing plant should be sufficient enough to carter for machine maintenance among other factors.

Technological Advancements

You must go for the chocolate manufacturing machine that has the latest form of technology for manufacturing chocolate.

Apart from that, you can also opt for a machine that can combine different chocolate manufacturing techniques.

Production Specifications

You should also have the right knowledge about the kind of chocolate that you would like to produce. It is best to consider a chocolate manufacturing machine that allows you to change the production specifications at will.

How Does Chocolate Manufacturing Machine Work?

With the chocolate manufacturing machine at hand, you can now proceed with the chocolate manufacturing process.

You should have the relevant ingredients ready depending on the type of chocolate you would like to produce.

Here is a step-by-step process that you can follow to completely understand how the chocolate manufacturing machine works.

Step One: Preparation Stage

You will begin the whole process of manufacturing chocolate by preparing the ingredients according to the recipe.

Among the most important ingredients that you should have include the cocoa beans, sugar and milk powder.

You will have to go through the sifting process to extract the right cocoa strains after which you will roast. After that, you will remove the shell from the cocoa beans to extract the flesh inside the beans.

You must also remember to prepare the machine well and program it according to the right production specifications.

Step Two: Grinding Stage

As soon as everything is in place, you will begin the manufacturing process by grinding the cocoa beans. With the help of the chocolate grinding machine, you will covert the cocoa nibs into cocoa concentrates.

The final product may have a tart taste of slurry where fat is also burned through the grinding of cocoa beans.

Step Three: Blending Ingredients

At this point, you will have the grinded cocoa slurry which you will improve by adding more ingredients. You will add more ingredients to the slurry depending on your production specifications and recipe.

Make sure that you mix all the ingredients accordingly, to form homogenous mixtures with great consistency.

Step Four: Molding Process

At this point, all the ingredients are in place and the chocolate slurry is also in proper concentration.

You will allow the chocolate slurry to move to the molding stage where the machine moulds it to different shapes.

The molding section has different types of molds that make different shapes of the chocolate you desire. You should consider having a chocolate molding machine that can change the molds accordingly.

The depositor will deposit the slurry on the molding plates in different quantities with the help of servo-assisted pistons.

The machine also has a cam profile set-up which will help in controlling the filling depth of the molding plates.

The spreader will make sure that the chocolate slurry ingredients are spread evenly within the mold plates.

Step Five: Cooling Process

After moulding the chocolate, you have to pass it through the cooling system within the production line.

Cooling the chocolate mold will eliminate excess heat and also help in solidifying the molds to proper texture.

You will cool the chocolate molds within the cooling tunnel of the chocolate molding machine.

It also has monitoring sensors to help in controlling the overall temperatures during the cooling process.

As soon as cooling is complete, you will remove the chocolate molds from the molding plates.

Step Six: Packaging

Finally, you will complete the process by packaging the chocolate before storage and eventual distribution. You should note that there are different packaging methods that you can use according to type of chocolate.

Chocolate Production Line

Chocolate Production Line

Are There Chocolate Making Machine For Home Use?

Yes, you can also have a chocolate manufacturing machine which you will use within the confines of your home. This type of machine is proper for small scale production of chocolate within the home setting.

In many cases, you will use the manual or semi-automatic chocolate manufacturing machines within the confines of your home.

It is a cheaper mode of chocolate production as the machines are cheaper to purchase and easy to find.

What Are The Advantages Of Automatic Chocolate Making Machine?

With the automatic chocolate manufacturing machine, you can afford quite a spectacle of numerous benefits.

Here are some of the advantages of using the automatic chocolate manufacturing machines.

Operation Simplicity

Operating the chocolate manufacturing machine is quite a simple due to the automatic nature of the machine.

All you have to do is program the machine accordingly and then allow it to proceed with the manufacturing process.

Enhanced Efficiency

Apart from that, you will enjoy very high levels of efficiency with the help of the automatic chocolate manufacturing machines.

In other words, it produces chocolate with very high levels of precision in terms of quality and quantity.

Increased Output

You will definitely have an increase in the overall production output with the help of automatic chocolate manufacturing machines.

It is capable of producing very large quantities of chocolate within a very short production period.

Cost Efficiency

You will spend quite a lot of money when purchasing the automatic chocolate manufacturing machine.

Despite the high-cost, you will save a lot more during the operation period such as labor and materials saving efficiency.

Time Saving

Automatic chocolate manufacturing machines will save you a lot of time due to the high production speed.

You will spend less overall time per unit of production thus giving you more chance to maximize the production.

How Does Chocolate Praline Manufacturing Machine Vs. Chocolate Dragee Manufacturing Machine Compare?

You can use the chocolate manufacturing machine to produce different types of chocolate products.

Among the chocolate manufacturing machines is the chocolate praline manufacturing machine and chocolate Dragee manufacturing machine.

Here is a comparison between the chocolate Dragee manufacturing machine and the chocolate praline manufacturing machine.

Chocolate Dragee Manufacturing Machine

You will use the chocolate Dragee manufacturing machine to coat nuts with chocolate to make Dragee.

It has an automatic system with spraying nozzles that splash the chocolate on the products for sufficient coating processes.

In addition to that, it also has a drying mechanism which include automatic blowing of cold or hot air over the chocolate.

Chocolate Praline Manufacturing Machine

You will use the chocolate praline manufacturing machine to coat small pieces or nuts with caramelized sugar.

The machine comes in the semi-automatic and fully-automatic nature with either the gas or the electric heating systems.

Apart from that, it has an automatic loading system of the main ingredients with a manual or automatic unloading system.

Which Are The Equipment Found In Chocolate Moulding Section Of Chocolate Manufacturing Line?

Within the chocolate molding section of the chocolate manufacturing machine, there are plenty of equipment.

In other words, you will have quite a number of parts within the system that perform different manufacturing functions.

Here are the main parts of the chocolate molding system in the chocolate manufacturing machine.

Chocolate Mold Loader

The machine has a mold loader which is capable of loading different types of mold plates according to production specifications. In other words, it contains a series of different types of mold plates that you can change at will.

Chocolate Mold Loader

Chocolate Mold Loader

Mold Plate

You will also have the mold plates which allows you to mold the chocolate ingredients into different shapes.

The mold plates are available in different shapes and sizes depending on the type of chocolate that you need.

Depositors

With the molding section, you must have the depositors that will deliver the chocolate slurry to the molding section.

You will depend on the depositors to accurately and precisely deposit specific quantities of chocolate slurry.

Depositing Nozzles

You will also deliver the chocolate from the chocolate mixers to the molding plates through the depositing nozzles.

You can control the depositing process by changing it to the spraying mode or any suitable depositing mode.

How Do You Match The Size Of Holding Tank, Refiner Machine And Melting Tank In Chocolate Manufacturing Line?

One of the most important factors to consider when choosing a good chocolate manufacturing machine is the size.

You need match the size of the holding tank, melting tank, and the refiner machine for proper machine operations.

Usually, you have to note that the size of the chocolate conching machine is twice the size of chocolate melting machine.

For instance, with a chocolate conching machine of 1000-liters capacity, you ought to have a melting machine capacity of 500-liters.

Apart from that, you have to understand that size of the chocolate holding-tank must be bigger than that of chocolate conch.

For instance, having a chocolate conch with 1000 liters capacity must be accompanies with maybe 1200-liter capacity of holding tank.

Which Are The Types Of Chocolate Depositing Machines Available?

You will also choose between the different types of chocolate depositing machines that make up complete chocolate production lines.

Here are some of the chocolate depositing machines that you can have within your chocolate manufacturing line.

CNC Chocolate Depositing Machine

You will use the CNC chocolate depositing machine to produce intricate chocolate designs with or without fillings such as biscuits.

It is a modular machine that will help in depositing and decorating the chocolate at the same time.

One Shot Chocolate Depositing Machine

You will use the one-shot chocolate depositing machine to synchronize fillings and shell discharge masses into different molds.

In addition to that, it employs the 2D depositing function with 2D piping systems. Apart from that, the machine also has a 3D or 2D programmable belt which distributes the deposits.

Manual Chocolate Depositor

You can use the manual chocolate depositor which depends on human labor and eliminates the manual function.

It can help in setting mold bottoms, filling with push and pedaling techniques, as well as weight setting.

Horizontal Chocolate Depositor

You may also choose the depositing system by looking at the orientation level of the depositor. In this case, you will have the chocolate depositor in a horizontal position to provide the chocolate fills.

Decorative Chocolate Depositor

In accordance to the function specifications, you can opt for the decorative chocolate depositor. You will use the decorative chocolate depositors to deposit and decorate the chocolate filling simultaneously.

Chocolate Depositing Machine

Chocolate Depositing Machine

Is There Standard Production Capacity Of Chocolate Manufacturing Machines?

Yes, there may be a standard production capacity of the chocolate manufacturing machine.

Despite that, you can also have a chocolate manufacturing machine with different production specification standards.

Implying that, apart from the standard capacity, you can adjust the setting to produce the chocolate accordingly.

Yu must also note that the level of automation will determine the production capacity standards of the machine.

For instance, you can use the automatic chocolate manufacturing machine large-scale, medium scale and small-scale production.

Apart from that, you will use the semi-automatic chocolate manufacturing machines for small and medium scale production.

You will use the manual chocolate manufacturing machines for small scale production of chocolate.

What Are The Features Of Hygienic Chocolate Manufacturing Machine Design?

Since you will be using the chocolate manufacturing machine in the food industry, hygiene is paramount.

You have to look at different features that will ensure that the chocolate manufacturing machines are hygienic.

Here are the main features to look at for a hygienic chocolate manufacturing machine design.

Type Of Materials

One of the most important aspects to look at is the main type of material for manufacturing the machine.

You should consider using stainless steel because it does not rust, or stain thus maintaining high hygiene standards.

Cleaning Function

You should also ensure that you have a proper cleaning system with the chocolate manufacturing machine.

It is important to have a simple, fast, and thorough cleaning system throughout the chocolate manufacturing system.

Proper Accessibility

You should also consider having a chocolate manufacturing machine that allows you to access all the parts. Having access to all the parts of the machine gives you the perfect opportunity to clean every part of the machine.

Removable Parts

You can also opt for a chocolate manufacturing machine with removable parts that you can simply remove and clean. It will help in accessing the hidden parts of the machine to allow proper washing and increased hygiene levels.

How Do You Clean Chocolate Manufacturing Machine?

Speaking of hygiene, cleaning is a very important aspect that you have to pay close attention to. You have to clean the chocolate manufacturing machine on a regular basis especially after every use.

Most of the modern automatic chocolate manufacturing machines have a clean in place (CIP) system.

With the clean in place system, you can automatically clean the chocolate manufacturing machine after use.

All you have to do is program the command center of the machine to clean it at specific intervals.

Despite having the clean in place system, there are hidden parts of the machine that you need to clean.

Luckily, most of the chocolate manufacturing machine designers and manufacturers have that in mind.

So, you will realize that modern chocolate manufacturing machines have removable and replaceable parts.

You should have a cleaning schedule where you will set the cleaning time for the hidden and inaccessible parts.

Implying that, you will have to stop operations and remove the hidden parts for thorough cleaning and disinfection.

What Determines The Chocolate Manufacturing Machine Price In China?

There are quite a number of factors that will determine the cost of chocolate manufacturing machines.

In other words, you will pay different amounts of money for different types of chocolate manufacturing machines.

Here are the main factors that will determine the cost of chocolate manufacturing machines in China.

Type Of Machine

First, you have to look at the type of chocolate manufacturing machine that you intend to purchase from China.

You can opt for the fully-automatic, semi-automatic, or manual machine which come with different price tags.

Size Of The Machine

The size of the machine also plays a huge role in determining the amount of money you will pay.

The bigger the machine, the more materials you will use, thus the higher the price you will pay.

Machine Functionality And Level Of Technology

You will also have a look at the different types of technology on the chocolate manufacturing machine.

Machines with higher or latest technological advancements or levels will definitely cost you a lot of money.

Do You Offer Installation And Debugging Services For Your Chocolate Manufacturing Machine?

Yes, we do offer installation and debugging services for our chocolate manufacturing machines.

These are some of the after sales services that you will receive when you purchase the machine.

We ensure that you get the best of our installation services from our experience engineering team.

Apart from installation, we ensure that you get proper testing services on the machine that you purchase.

In other words, you will get a completely functional machine at your production plant after you purchase.

We also understand that the machine may experience technical difficulties during the operation.

With our team of engineers, we will definitely sort you out by troubleshooting and fixing the problem.

To make the work easier, you can also opt to have some of your staff trained by our team of experienced engineers.

How Do You Troubleshoot Chocolate Manufacturing Machine?

You should expect to have a few technical hitches with the chocolate manufacturing machine. At times, the machine might fail to work thus forcing you to diagnose it to identify the problem.

The process of diagnosing the chocolate manufacturing machine to identify the problem is troubleshooting the chocolate manufacturing machine.

Here are some of the issues that you can identify with the chocolate manufacturing machine on troubleshooting.

Mixing Moulds

You may note that the machine is mixing molds due to simultaneous production of different types of chocolate. In such a case, you will have to recalibrate the machine and then identify the right type of molds for the machine.

Improper Coating

During the coating process, you may have improper coating procedures leading to chocolate adhering to different fillings.

In such a case, you must make sure that you check the mixing concentrate of the chocolate and have a consistent mixture.

Crystallization Within The Depositors

You may notice that the chocolate mixture begins to crystalize around the depositing nozzle of the machine.

To avoid blocking the system, you have to ensure that the mixture is proper and also apply emulsifiers.

Holes In Finished Products

You may have holes in the finished product as a result of inconsistency within the molding process.

In this case, you have to check the fluidity of chocolate treacle and entry within the molds.

Sticking Of Molds

After molding, the chocolate molds may fail to come out or stick to the molding plates. Here, you will have to control the pre-depositing temperatures and the cooling temperatures to ensure that it does not stick.

What Is Your Lead Time When I Order For Your Chocolate Manufacturing Machine?

Well, the lead time will vary depending on the type of machine that you would like to purchase.

Manual chocolate manufacturing machines have the shortest lead time because they are easy to assemble.

You will have to wait longer for the assembly of the semi and fully-automatic machine to complete.

In other words, the higher the level of complication with the machine, the longer the lead time.

Fully Automatic Chocolate Manufacturing Machine

Fully Automatic Chocolate Manufacturing Machine

Can You Supply Full Chocolate Production Line?

Yes, we can supply a full chocolate production line upon your request.

All you have to do is specify your production or machine specifications and we will deliver.

The full chocolate production line consists of a series of machines that perform different functions.

It is capable of producing chocolate from the key raw materials all the way to the packaging stage.

Can You Use Customize Chocolate Moulds With Chocolate Manufacturing Machine?

Yes, you cn also come up with your own design for a chocolate manufacturing machine mold.

Implying that, there are custom options for the molds on the chocolate manufacturing machine molds.

What Is The Guarantee Period For Your Chocolate Manufacturing Machine?

We believe that our chocolate manufacturing machines are of very high quality and will serve you for long.

It is the reason why we provide a guarantee period of 12 months for the chocolate manufacturing machine.

During this period, you can monitor the machine for any malfunction that could be our fault. Apart from that, we also ensure that w fix any problem and maintain the machine accordingly.

In case of a damage that you cannot repair during that period, we will definitely replace it with a new one.

What Are The CGMP Requirements For Chocolate Manufacturing Machine?

cGMP requirements are the current good manufacturing practices for the chocolate manufacturing machine.

It is among the international quality standards that you must have on your chocolate manufacturing machine.

It implies that, you need to have minimum requirements for the different methods of manufacturing chocolate manufacturing machines.

Apart from that, you have to ensure that you meet the right standards of manufacturing, processing, and packaging.

In other words, it will ensure that the products are safe and have the specification it claims to have.

Which Other Equipment Do You Need Alongside Chocolate Manufacturing Machine?

In a complete chocolate production line, you need to have different machines performing different functions.

Here are the main machines that you must have in order to have a complete chocolate production line.

At SaintyCo, we have all machines you may need for your chocolate production process.

What Are The Features Of Small-Scale Chocolate Manufacturing Machine?

In a small-scale chocolate production line, you can either have a manual or semi-automatic chocolate manufacturing machine.

In case of a manual chocolate manufacturing machine, you should have small portable machine.

In most case, you will have to place it on top of a table thus the name table-top chocolate manufacturing machine.

Apart from that, you must have human labor to assist in the production process.

Since human labor is prone to errors, you should expect to have inconsistency and accuracy issues.

The best part is that the machines are readily available at very affordable prices.

Small Scale Chocolate Manufacturing Machine

Small Scale Chocolate Manufacturing Machine

Is There Difference Between Chocolate Manufacturing Machine And Candy Making Machine?

Yes, there is a difference between the chocolate manufacturing machine and the candy making machines.

You will use the chocolate manufacturing machine to manufacture different types of chocolate products.

In other words, it has parts and components that are more suitable for the production of chocolate products.

On the other hand, the candy manufacturing machine is best for the production of candy. In this case, the parts and processes of candy manufacturing machines are suitable for the production of candy.

Implying that, there is a difference in depositing technique, molding technique, and packaging techniques between the chocolate and candy making machines.

For any questions or inquiries on chocolate manufacturing machines, SaintyCo team is here to help – contact us now.

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