Have you considered how the tube filling machine will increase production and decrease waste? Selecting the right tube filling machine will be a major turning point for your business.
Read the guide to have a better understanding about the tube filling machine as working principle, types, application, and other points are discussed.
Let’s dive into it.
What is Tube Filling Machine
A tube filling machine is an equipment which packs the liquid or partially liquid in the tubes. These liquids could be food, cosmetics, medicines, or drugs.
Working Principle of Tube Filling Machine
The working principle is essential as it covers steps that make the machine functional.
- Tube Insertion: The empty tubes are placed into the machine automatically or by hand.
- Tube Placement: The machine is powered on, and now it will move the tubes in the position where they can be filled without spilling.
- Product Filling: The selected product is now filled in tubes.
- Tube Sealing: The tubes are ready to be sealed. In the case of plastic, heat sealing process is used. While for metals, pinching is used.
- Packing: The tubes are packed carefully along with the important information written on them.
Advantages of Tube Filling Machine
- Fast and Effective: Due to the fast and effectiveness of the tube filling machine, you can easily pack the tube in less time. When there is bulk order, then each second is precious.
- Accuracy: Tube filling machines filled the tube according to the prescribed quantities. This helps to reduce the wastage of product.
- Adaptability: The adaptive and versatile nature of tube filling machines is useful in many fields. It can handle different materials of the tube along with the fillings.
- Minimum Labour Cost: The tube filling machine decreases the labor cost as most of the machines are automatic. Also because of this feature there are fewer chances of error to occur.
- Custom Characteristics: The tube filling machine has an option where you can modify the settings according to your desire. Such as setting the sealing methods, increasing or decreasing the filling speed and changing tubes.
- Safety and Durability: The machine is durable and safe. All the products are germs free and hygiene is the first preference of the manufacturers.
- Sealing and Packing Style: There are different methods of sealing and this step is important as the shelf life of the product may be affected if sealing is not secure.
Types of Tube Filling Machine
The types of tube filling machine variates according to the need and types of material. Here are types of tube filling machine:
Rotary Tube Filling Machine
The rotary tube filling machine is the one that performs its function by moving in a round motion. It moves through different stations for performing tasks such as filling, sealing, and packing.
- This machine is widely used to pack medicine and cosmetics.The size and material of the tubes which fill the liquid are also different according to your need.
Linear Tube Filling Machine
As the name shows, the operation performed on the linear tube filling machine is in a straight line. The machine is best known for its performance and mass production.
- The operations are performed at a high pace as the tubes move in a straight line.
- The machine is suitable for the industries that require continuous production in less time.
Aluminum Tube Filling Machine
The aluminum tube filling machine is used for aluminum tube for filling and sealing them more securely. Such machines ensure safety and durability of tubes and avoid spillage.
- In chemical, medicine and cosmetic industries, the aluminum tube filling machine is widely used.
- In order to save the product from air and moisture, the crimped sealing is used.
Plastic Tube Filling Machine
The plastic tube filling machine is used for filing and sealing the laminate and plastic tubes. As the material is plastic and laminate, the sealing method used here is heat sealing.
- The plastic tube filling machine is widely used in medicines and food industries.
- The size and shapes of the tube can be customized according to your need. As the shape and size of food can, lotions, creams differ, so machines can customize the design with ease.
Automatic Tube Filling Machine
The automatic tube filling machine is entirely automatic and all the operations are performed mechanically. The machine is ideal for mass production.
- The automatic tube filling machines are used in food, cosmetics, and medicine industries. Here speed and consistency is the main factor.
- The size, shapes, and material of the tube is customized, and the machine is able to handle the production rate.
Semi-Automatic Tube Filling Machine
As the name shows, some operation of the machine is operated manually and some mechanically. The machine performs the filling, sealing, and coding operations. While the tube loading operation is performed by laborers.
- The semi-automatic tube filling machine is ideal for the small business.
- Due to divided workload between the machine and labor, the production rate is low to medium.
Components of Tube Filling Machine
- Tube Feeder:The first component of the tube filling machine is the tube feeder. The tube feeder allows the empty tubes into the machine. The function is performed mechanically or by hand. Without any delay, there is a smooth supply of tubes for the filling process.
- Tube Orientation Unit: These components provide a right alignment of the tubes for filling. If the tubes are not in the right position, then there are high chances of product wastage, and spilling.
- Filling Station: A filling station provides a smooth flow of the product into the tubes through a nozzle. It is a very useful component as it is designed in such a way that it ensures a calculated amount of the product filled into the tubes.
- Sealing Unit: All the filled tubes are moved towards the sealing station for sealing. In order to avoid spilling, leakage and increasing the shelf life of the product, the sealing should be secured.
- Coding Station: All the tubes are moved to the coding station. Here the important information is imprinted onto the tubes.
- Ejection Unit: The next station is the ejection unit. Here, all sealed and coded tubes are separated from the apparatus and undergo the quality test.
- Control Panel: The control panel is responsible for controlling the speed, setting, and modification of the machine.
All these components of the tube filling machine make sure that a smooth, precise and efficient process is carried out.
Products Filled with Tube Filling Machine
There are various types of products that are filled with tube filling machines. Here is a list of those products:
- Cosmetic and Skincare Products: Face creams, lotions, moisturizers, anti-ageing creams, makeup products (foundation, primers, BB, CC creams).
- Pharmaceutical Products: Ointments, creams, Ear and eye drops, pain relief medicines, anti-inflammatory creams and therapeutic gels.
- Food Items: Jams, honey, tomato paste, condiments, mustard sauce, ginger garlic paste, and butter.
- Personal and Hygiene Products: Deodorant, hand sanitizers, lotions, face washes, and shaving creams.
- Veterinary Products: Medicated gels, creams, ointments, lotions, nutritional supplements and pet creams.
- Chemical Products: Adhesives, paints, chemicals, epoxy, silicon, and grease.
Applications of Tube Filling Machine
Pharmaceutical Industry:
- Tube filling machine is widely used in the pharmaceutical industry for packing medicines such as creams, ointments, and lotions. The machine ensures to fill the exact and measured amount of the product in the tube. It also ensures that all the hygiene and quality measures are fulfilled.
- The tube filling machine is also used for filling the ear and optical drops. It ensures that the product is free from contamination.
- Tube filling machines are preferred in the pharmaceutical industry as they enhance cleanliness and provide a secure and anti spill packing.
Cosmetic Industry:
- The Tube filling machines are used in the cosmetic industry for products such as sunscreens, face creams, lotions, and face washes. It also makes sure that the product quantity is consistent, and the packing is secure.
- Besides skin care, tube filling machines are also used in filling hair care products. Shampoos, conditioners, and hair gels are filled with the help of the machine.
- Makeup products tubes are also prepared with the help of a tube filling machine. Liquid foundations, primers, concealers and tubes are filled with the help of a machine.
- Tube filling machine offers a customized packing for each product and maintains accuracy and security of packing.
Food Industry:
- The food that you use in your daily routine such as jams, ketchup, mayonnaise, honey and butter are packed by tube filling machines.
- Tube filling machines make sure that the food products are fresh and are free from contaminants.
Personal Care Products:
- From your daily routine, personal use products are also filled with the help of a tube filling machine. Toothpastes, deodorant, shaving creams, hand sanitizers, are securely filled into the tubes.
- The tube size and design vary from company to company. But the tube filling machine ensures that the final product is attractive and functional.
Paints and Coating
- The small tubes of paints used for household touch ups and in automobiles are filled with the help of tube filling machines.
- The coating materials used in automotive and construction companies are also filled with the help of the machine. It ensures that the product is thick, consistent, viscous and no wastage.
Chemical Industry
- Many adhesives, lubricants and chemical products are filled with the help of a tube filling machine.
- The machine ensures that the reactive and dangerous chemicals are packed securely and there is no leakage.
Conclusion
Tube filling machines are very useful in the food, chemical, pharmaceutical and cosmetics industry; they offer fast, efficient and secure packing. For mass production, tube filling machines are the right choice as they ensure a high output with no waste and spillage.
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