Double Cone Blender

In this guide, you’ll delve into the world of Double Cone Blenders. From its features to its science, this text covers all aspects. Buckle up and begin the journey into this fantastic tool.

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What is a Double Cone Blender?

A Double Cone Blender makes powder mix well. Inside, two cone shapes face each other. Big machines hold 2000 liters. Little ones hold just 5 liters. Some use metal, others use plastic.

The top part opens and closes. People pour powder in and turn on the machine. Turning takes 5 to 25 minutes. The machine spins slow, at 5 to 25 RPM. In the end, the powder mixes great.

Folks in labs and factories like using this machine. Plus, cleaning is not too hard. But the machine can’t make sticky stuff. The cost is medium, not too high.

History and Development of Double Cone Blenders

Paul O. Abbe made the first mixer in 1911. But the Double Cone Blender came in the 1950s. People used gears and belts to make them turn. Then, in the 1980s, electronics helped a lot.

The design got better and safer. In the 1990s, stainless steel became popular. Mixers now had sizes from 25 to 5000 liters. Today, touch screens help control the spin. Double Cone Blender diagram shows all the smart parts. People in 100 countries use them now. So, companies make 10,000 blenders each year.

Design of the Double Cone Blender

Anatomy of a double cone blender

Twin Cone Structure

Your double cone blender machine carries a unique twin-cone design. Two cone shapes, both having a 20° angle, merge in the middle. This layout aids uniform mixing of materials.

Rotation Axis

At the core of the machine, there’s a rotation axis. The blender operates around this axis. The rotation speed ensures thorough mixing.

Material Input Port

Topside of the blender, there’s a material input port. Here, substances enter the blender. With an 8” diameter, the port handles up to 50 kilograms of material.

Material Output Valve

On the bottom, a material output valve exists. Once blending completes, materials leave through this 6” valve. Unloading is efficient and quick.

Charging Cover

A solid charging cover caps the material input port. It’s designed for a tight fit, preventing any spillage during operation.

Stainless Steel Body

The blender boasts a stainless-steel body. That’s corrosion-resistant and durable. It ensures longevity and safety of operations.

Variable Speed Drive

Next, the blender possesses a variable speed drive. It helps control blender speed between 5 to 25 RPM, depending on the requirement.

Shell Design

The blender’s shell design is noteworthy. With a 60° tilt, it helps to blend substances more evenly.

Interlocked Safety System

An interlocked safety system enhances safety. It prevents operation if all parts are not in the correct position.

Rotation Support Frame

The rotation support frame is a key feature. It keeps the machine steady during the blending process.

Material Sampling Port

For testing, there’s a material sampling port. It allows quality checks without disrupting the blending process.

Adjustable Tilt Angle

The adjustable tilt angle feature helps to control the blending process. You can adjust it up to 60° to suit different material types.

Motor Enclosure

The motor enclosure is an essential part. It protects the blender’s motor from external damage.

Features and characteristics

  • Efficient Mixing:Inside, two cone shapes bring ingredients together. The blender spins at 5 to 25 RPM. Materials move in three ways, giving perfect blending. In 10 minutes, 200 liters mix evenly. Also, people find Gemco double cone blender superb.
  • Low Shear Action:The blender handles delicate items gently. Because of gentle spinning, ingredients stay in good shape. No rough handling. Such blenders keep 95% of particles safe. For fragile items, that’s amazing. For example, soft gelatin doesn’t break.
  • High Load Capacity:For big jobs, the blender is a champ. The blender can carry up to 4500 liters! Materials like powders, granules, and crystals fit.
  • Easy Discharge:After mixing, get materials out fast. A valve at the bottom helps. Open it, and contents flow out smooth.
  • Uniform Blend:Every bit gets equal attention. Because the blender spins and tumbles, every part mixes well. Medicines, for example, need even mixing.
  • Compact Design:The blender saves space. Not big, not small, just right. Stainless steel makes it sturdy. In little rooms, the blender fits nice.
  • Dust-Free Operation:No sneezes around the blender. The blender seals tight. No dust comes out. Workplaces stay clean. Safe for workers, safe for mixes.
  • Easy Cleaning:After work, cleanup is a breeze. Wide openings make it simple. Inside and out, the blender shines.
  • Consistent Performance:Every day, same great results. Be it 100 or 1000 batches, the blender delivers.
  • Long Service Life:The blender works years and years. With good care, 20 years is common.
  • Minimum Heat Generation:Mixing doesn’t make things hot. The blender keeps it cool. Heat-sensitive items stay safe. Chocolates, for example, don’t melt.

Understanding the Working Principle of Double Cone Blender

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Explaining the process step by step

  • Material Loading:In the Double Cone Blender, dry materials get loaded through a hatch. Generally, 40-70% of blender volume is filled. This ensures optimal space for a smooth blending process.
  • Rotation Initiation:After loading, the rotation begins. With motor speeds around 10-25 RPM, the equipment starts blending. At this stage, rotation initiation remains critical for even mixing.
  • Multi-Directional Flow:The unique design of the blender facilitates a multi-directional flow. Through continuous rotation, materials travel across the blender’s axis. Consequently, each particle gets uniformly exposed to the blending process.
  • Conical End Mixing:The conical end mixing enhances uniformity. The angled ends help direct the mix, keeping particles in constant motion. Therefore, the blending remains thorough and consistent.
  • Continuous Tumbling:Continuous tumbling is a hallmark of this blender. It allows material particles to flow freely, reducing blend time. This helps in achieving homogeneous mixes in short cycles.
  • Uniform Blending:Double Cone Blender guarantees uniform blending. This is due to the IBC Blending System’s efficient design, allowing every particle equal exposure to the blending action.
  • Blender Halting:After the blending cycle, the blender halts. It’s important to let the mix settle. After a short break, it’s ready for the next step in the process.
  • Material Unloading:The blend gets unloaded through a discharge port. This exit point is designed for easy, quick unloading, saving valuable production time.
  • Final Product Extraction:Final product extraction is the last stage. After unloading, the mix is ready for further processing or packaging, depending on the production line.
  • Cleaning Cycle:The blender undergoes a cleaning cycle. Adequate sanitation ensures the blender is ready for the next batch. This cycle helps in maintaining product quality and equipment longevity.

Impact of blender’s design on its functionality

Conical Geometry

Conical shapes define the function. Each cone angles at 20°. Materials move smoothly, thanks to these angles. Even mixing happens due to this geometric design.

Rotation Speed

Faster speeds, like 30 RPM, mean quick mixing. Yet, slower speeds also ensure uniform blending. Understanding the optimal rotation speed proves essential.

Loading Capacity

Consider a double cone blender’s size. Its loading capacity can be 65% of the total volume. Too much load hinders smooth operation. A balance between load and efficiency is vital.

Material Flow

Path Materials follow a specific path. This path results from its unique shape. A well-defined path means even mixing. That ensures optimal output.

Internal Friction

Friction between materials inside the blender can vary. Factors like material type and quantity play roles. Controlling internal friction is key to achieving perfect blends.

Blender Tilt

A tilt of 15° is common. Proper tilting ensures efficient mixing and smooth discharge.

Discharge Mechanism

An efficient discharge mechanism is vital. The blender’s conical ends guide material to the discharge point. The swift, controlled release of material is possible through this mechanism.

Machine Balance

Balance ensures the blender’s stable operation. Imbalance can lead to unwanted vibrations. Therefore, maintaining balance during operation is crucial for optimal results.

Blender’s Size

Sizes range from 10 liters to 10,000 liters. The choice of size depends on production requirements.

Material Compatibility

Materials to be mixed must be compatible with the blender’s construction. Steel blenders work well with various materials. So, choosing the right blender for your material is crucial.

Efficiency of Seal

A good seal prevents material leakage. It ensures the material stays within the blending area.

Heat Generation

Heat generation during operation is inevitable. A blender that can dissipate heat efficiently is desirable. Therefore, design considerations must include ways to manage heat generation.

Feature/TermMaterial LoadingRotation InitiationMulti-Directional FlowConical End MixingContinuous TumblingUniform BlendingFinal Product Extraction
Conical GeometryAffects volumeInsignificantImproves flow patternCentralized mixingEnhances tumblingAids homogeneitySimplifies extraction
Rotation Speed (RPM)InsignificantEssential; 10-100 RPMAffects distributionIncreases efficiencyEssential for motionImproves mixingImpacts material release
Loading Capacity (kg)Essential; 20-5000 kgImpacts motor loadAffects mass flowIncreases batch sizeImpacts tumbling timeLarge batchesAffects yield quantity
Material Flow (g/cm^3)Density-sensitiveAffects momentumEssential; Determines flowImpacts mixing qualityDepends on particle sizeAffects blendingInsignificant
Internal Friction (μ)Affects feedingInfluences rotationAffects material movementImpacts energy consumptionAlters tumblingAffects homogeneityImpacts release speed
Blender Tilt (degrees)N/AAffects initiationChanges flow directionOptimizes mixingEssential; 5-30 degreesAids blendingFacilitates unloading
Efficiency of SealAffects containmentImpacts start-upInsignificantPrevents contaminationProlongs operationEnsures purityPrevents product loss

Table on the Working Principle of Double Cone Blender

Different Types of Double Cone Blenders!

Lab-Scale Blender

The double cone blender for sale made for labs can hold 5 to 10 liters. Mixing tiny powder amounts becomes easy. Discharge valves, made of stainless steel, support fast emptying.

Industrial Blender

Industrial mixers hold 50 to 5000 liters. Expertly crafted parts ensure top-notch blending. A 2-horsepower motor gets powder mixed in minutes.

High-Capacity Blender

Giant blenders can hold 10,000 liters or more. Food and double cone blender pharmaceutical companies love them. With a powerful 10 horsepower motor, the blending finishes very quickly.

Multi-Purpose Blender

Some blenders do more than just mix. Also, they can dry and cool substances. The roto variant, with a jacket, does all that and keeps things clean.

Heavy-Duty Blender

Heavy-duty blenders use strong materials like carbon steel. Mix large, hard pieces without worry. Often, engineers add reinforced shells and discharge valves for even better performance.

Portable Blender

Lightweight, mobile blenders make moving a breeze. Generally, a capacity of 20 to 100 liters suits small batches. Plus, a quick-release clamp keeps the mixing secure.

Custom Design Blender

You can have a mixer built just for you. Pick your desired size, motor, and materials. The double cone blender price may go up, but the results will be perfect.

Food-Grade Blender

For food, mixers need to be extra clean. Stainless steel 316L material stops germs and keeps food safe. Also, rounded corners make sure no powder gets trapped.

Chemical-Resistant Blender

When mixing harsh chemicals, special blenders come in. Teflon coatings and Hastelloy metals ward off corrosion. Moreover, seals keep chemicals in and workers safe.

Easy-Clean Blender

After mixing, cleaning should be easy. Blenders with smooth surfaces and CIP systems make that happen. Next, quick-release valves ensure no powder sticks around. Safety and cleanliness take center stage.

Blender TypeCapacity (L)Material CompatibilityPortabilityCustomizabilityCleaning DifficultyIdeal Use
Lab-Scale Blender0.5 – 3Low Chemical ResistanceHighLimitedEasyLab testing, Small batches
Industrial Blender50 – 500High Chemical ResistanceLowModerateModerateLarge-scale industrial processing
High-Capacity Blender500 – 1000Moderate Chemical ResistanceLowLimitedHardHigh volume production
Multi-Purpose Blender5 – 300VariedModerateHighModerateMultiple process, Flexible operations
Heavy-Duty Blender100 – 800High Chemical ResistanceLowLimitedHardTough materials, Large-scale operations
Portable Blender0.5 – 5Low Chemical ResistanceHighLimitedEasyOn-site testing, Small mobile operations
Custom Design BlenderVariedVariedVariedHighVariedSpecific operations, Unique requirements
Food-Grade Blender5 – 300Food Safe MaterialsModerateModerateEasyFood industry
Chemical-Resistant Blender10 – 600High Chemical ResistanceLowModerateHardChemical industry
Easy-Clean Blender1 – 50Moderate Chemical ResistanceHighLimitedEasyFrequent material changeover

Table on Types of Double Cone Blenders

How to choose the right Double Cone Blender?

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Determine Purpose

Grasp the double cone blender principle. Powder and granules mix inside a vessel shaped like two cones. The blender rotates. People use it in food, chemicals, and drugs. Rotation speed sits at 5-25 rpm. Decide why you need it. Choose the perfect double cone blender principle construction and working.

Understand Capacity

Size matters. Double cone blenders handle 5 liters to 10,000 liters. Most have 45-65% loading capacity. Don’t overfill. Check batch size needs. Pick one with the capacity that meets your needs. Remember, larger doesn’t mean better.

Available Space

Room for equipment is key. Check your space. The blender should fit. The smallest blender is 3’ by 2’. The biggest is 25’ by 10’. Also, consider room for workers and other equipment.

Power Requirements

Blenders need 220 volts to 440 volts. Use 3-phase power. Make sure your place supports it. Think of energy bills. Energy-efficient motors save money. Safety features are important.

Easy Maintenance

Cleaning is a must. Go for stainless steel – easy to clean, sturdy. Parts should be reachable. Look for quick-release clamps. Time is money. Spending less time on maintenance means more time making products.

Pricing Considerations

Cost is crucial. Affordable doesn’t always mean good. Blenders cost between $5,000 and $100,000. Higher price often means better quality. Think long-term. Saving now might cost more later.

Equipment Durability

Sturdy blenders last longer. Check the material. Stainless steel 316 is strong and safe for food. Pick the right one for your product. Seals and bearings should be top-notch. Look for warranties.

Operational Complexity

Ease of use matters. Operators should handle controls smoothly. Digital controls help in precision. The simpler, the better. Complicated operations cause errors. Errors waste money and time.

Vendor Support

Good vendors are gold. Look for suppliers who offer support. They should have experts for advice. Check their track record. Look for ISO certifications. Ask for customer feedback. The right vendor saves headaches.

The Science Behind Double Cone Blender

Role of physics in mixing

Gravity Influence

Double cone blender specification mentions the tilt angle, usually 5 to 20°. Ingredients slide and tumble. Strong stainless steel makes the blender sturdy. Powder, granules, and other solid forms mix well.

Centrifugal Force

When the blender spins, centrifugal force takes charge. Double Cone Blender turns at 5 to 25 RPM. Powders on the edge dash to the center. So, the mixture becomes even. The structure, called the ‘shell,’ holds the materials together.

Friction Dynamics

Friction is pivotal during blending. Shells made from polished stainless steel reduce friction. Moreover, 30% to 75% of the shell fills with materials. As blending occurs, friction makes sure materials mix properly. The process maintains the quality of the contents.

Momentum Transfer

Transfer of momentum is crucial in blending. Blenders turn, and powders push against each other. Angular speed is 1 to 3 radians per second. Also, mixing achieves momentum balance. The final product has the same feel throughout.

Particle Collision

Particle collision determines how well the mix happens. Fast collision ensures a good mix. For this, blender shells have a V-shaped design. Materials inside hit each other. Even mixing occurs. The rotation axis stays horizontal during operation.

Diffusion Process

The diffusion process ensures that particles spread evenly. Mixtures have different particle sizes. The Double Cone Blender spins. Small particles fill spaces between big particles. It uses diffusion to get a uniform mixture.

Flow Patterns

Analyze flow patterns for effective blending. The double cone shape has two angular sections. Particles flow in a diagonal direction. Blending is quick and thorough. Blenders have batch capacities ranging from 10 to 5000 liters. The flow pattern makes the blending process efficient.

Importance of particle dynamics

  • Particle Size:In double cone blender working, particle size is key. Bigger particles (10-1000 micrometers) mix well. However, small particles (below 10 micrometers) might stick together, hindering the process.
  • Density Variations:Density differences affect the blending result. Light particles rise, and heavy ones sink. Over time, the blending result might be uneven. Precision in the blending process is crucial.
  • Cohesion Forces:Cohesion forces impact blending. When these forces are strong, particles may stick together. Yet, the blender can overcome these forces through correct rotation.
  • Adhesion Dynamics:Adhesion dynamics influence the blend. Particles stick to the blender’s wall due to these forces. The design of the blender must consider this phenomenon.
  • Agglomeration Impact:In the double cone blender working principle, agglomeration is a concern. Agglomerates are big clusters of particles. If formed, they can disrupt the blending process.
  • Particle Shape:The shape of particles matters. Rounded particles mix easier than irregular ones. This impacts the efficiency of the blending process.
  • Material Flowability:Material flowability is critical for successful blending. Poorly flowing materials can cause uneven mixing. The blender’s design must consider this property.

Double Cone Blender Capacity and Dimensions

Total Volume

Typical units boast capacities ranging from 5 to 10,000 liters. Understand that the total volume reflects the total space within the blender. You must consider your product’s specific needs for appropriate blender size.

Working Volume

Working volume signifies the maximum capacity for blending. Generally, 50% to 60% of the total volume marks the working volume. The blender should not be filled beyond this point for optimal performance.

Length

The length of a Double Cone Blender can differ significantly. Compact models may measure as little as 1000mm, while industrial-scale versions extend up to 5000mm. Remember, length impacts blender capacity.

Width

Width plays an important role too. Generally, blender width varies between 500mm and 2500mm. Selection depends on the required capacity and workspace availability.

Height

Blender height is another parameter to consider. Heights from 800mm to 3000mm are standard. The choice depends on the spatial constraints of your production area.

Cone Diameter

Cone diameter directly affects blender performance. Diameter usually falls between 300mm to 2000mm. The larger the diameter, the greater the volume and blending capacity.

Cone Angle

The cone angle, typically between 20 to 40°, impacts the blending action. A larger angle encourages efficient powder flow. Yet, the ideal angle varies based on material properties.

Blender Weight

The weight of the blender depends on material and size. Industrial blenders, made of stainless steel, can weigh up to 3000kg. Remember, weight affects the blender’s stability and mobility.

Motor Power

Motor power, often between 2.5 to 15 kW, drives the blender rotation. More power enables faster and more consistent mixing of heavy-duty materials.

Rotation Speed

Standard speeds range from 10 to 25 RPM. Note, balancing speed and mix consistency is crucial for quality output.

Materials and Construction of Double Cone Blender

Stainless Steel Shell

Most Blenders sport a durable shell. Its 304 or 316 grade ensures corrosion resistance. The thickness can range from 4mm to 10mm, depending on capacity.

Food-Grade Seals

Every blender employs seals, made from food-grade materials, to prevent leaks. Known for durability, silicone or Viton seals stand out. Seals can withstand temperatures up to 200°C, ensuring safety during operation.

Hardened Bearings

Hardened bearings, designed to support the blender, are critical. They endure extreme loads, often up to 1000 kg. Bearing longevity is essential, hence the hardened surface aids in maintaining operational efficiency.

Cast Iron Frame

A cast iron frame supports the entire blender structure. Notable for its strength, the frame can bear a load of 500 to 2000 kg, varying by model. Its resistance to wear and tear helps extend the blender’s lifespan.

Steel Fasteners

Blender construction requires steel fasteners. High-tensile steel bolts and nuts, complying with grade 8.8 or 10.9 standards, are often used. Such fasteners ensure blender stability even under strenuous operations.

Reinforced Cone Ends

The blender’s ends are reinforced for enhanced durability. Reinforcement helps withstand the intense mixing forces that occur during blender operations. By reinforcing, the cone can easily manage up to 80% load capacity.

Polymer Coating

Blender components often have polymer coatings. Epoxy or polyurethane coating ensures the blender stays rust-free, extending longevity. Coatings, typically 60 to 100 micrometers thick, help maintain the aesthetic appeal too.

Corrosion Resistant Parts

Key blender parts are made corrosion resistant, essential in chemical and food industries. Parts like discharge valves and drive mechanisms often have a Teflon or zinc coating. Such parts can function optimally even in corrosive environments.

Abrasion Resistant Interior

Interiors of blenders often have abrasion-resistant linings. With ceramic or rubber lining, the interior becomes more robust. Resistant to wear and tear, these linings contribute to enhanced blender durability.

Application Areas of Double Cone Blender

* Pharmaceutical Industry

Powdered ingredients mix evenly. Then, a Powder Auger Filler moves the blend into capsules. The blender’s rotations per minute (RPM) affect blend uniformity.

* Food Processing

The food industry relies heavily on the blender’s efficiency. Ingredients for snack chips, for instance, blend in the double cone. Batch size, blender speed, and blend time ensure even mixing. The result is uniform taste in every chip.

* Chemical Industry

In chemical manufacturing, the double cone blender shines. Compounds blend evenly without heat generation. Critical parameters, such as fill volume, affect blend quality. Strict control of these factors ensures consistent results.

* Cosmetics Manufacturing

Cosmetic powders like eyeshadow blend in double cone blenders. A precise blend means uniform color and quality. Monitoring parameters such as fill level helps achieve this. In turn, customers get a top-quality product.

* Agricultural Products

A double cone blender ensures uniform dispersion of different seed types. Blend time and mixer speed affect the final mix. These factors require keen monitoring.

* Mineral Processing

Double cone blenders handle mineral powders. By controlling blend speed and time, minerals mix thoroughly. These parameters are key for consistent product quality. Therefore, precise control is paramount in mineral processing.

* Plastic Compounding

Blending plastic pellets in the double cone mixer ensures uniform color. Key parameters include blend time and mixer speed. Proper control results in high-quality, consistent colored plastics.

* Dye and Paint Industry

The blender ensures the even mixing of paint components. Parameters like rotation speed and fill level affect mix uniformity. Tight control ensures high-quality paint products.

* Nutraceuticals Production

Nutraceutical powders blend in a double cone blender. By managing blend time and mixer speed, uniform blends result. In this way, consumers receive high-quality, consistent nutraceuticals.

Double Cone Blender vs. Other Blending Machines

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V-Blender Comparison

Double Cone Blender shines in its unique design. With two cone ends and a central cylinder, uniform blending of powders happens smoothly. In contrast, V-Blenders require longer times for an even mix. Maximum capacity for Double Cone Blenders is 4000 liters. V-Blenders can only hold 3000 liters.

Ribbon Blender Contrast

A major plus of Double Cone Blender is its total discharge capability. After blending, no remnants are left. Ribbon Blenders sometimes struggle with this, leaving mix behind. Double Cone Blender’s rotation speed is typically 12 RPM, while Ribbon Blenders operate at 100 RPM.

Tumbler Blender Difference

The key divergence is in the mixing method. Double Cone Blenders rotate the entire vessel for thorough blending. Tumbler Blenders depend on the tumbling action of the product. Double Cone Blender’s average mixing time is 10 minutes, less than Tumbler Blender’s 20 minutes.

Paddle Mixer Differentiation

Double Cone Blender employs gravity for blending. In contrast, Paddle Mixers use mechanical forces that can degrade sensitive materials. Both are similar in blending time but differ in their load-bearing capacity.

Planetary Mixer Distinction

Unlike the Double Cone Blender, Planetary Mixers mix in a circular motion. The Double Cone Blender maintains product integrity. Also, Double Cone Blender is superior in handling larger volume batches, with a maximum capacity of 4000 liters.

Drum Mixer Divergence

Drum Mixers and Double Cone Blenders both provide thorough mixing. However, Double Cone Blenders allow total product discharge post-blend. Drum Mixers often leave remnants.

Benefits of Using Double Cone Blender

· Consistent Mixing

In a Double Cone Blender, materials mix well. Each blend cycle gives even results. Two cones and a shell form the blender. The cones ensure a good mix. The rotation speed can reach up to 30 RPM.

· Energy Efficiency

Double Cone Blender uses power wisely. Energy use stays low, usually under 10 HP. The blender’s gear drive system helps. It promotes smooth operation. Less energy is wasted. Saving energy helps reduce costs.

· Easy to Operate

Operating the Double Cone Blender is simple. First, load the materials. Next, set the cycle time. Finally, start blending. An automated control panel helps. Also, clean-up is easy. No need for extensive training.

· Low Maintenance

A Double Cone Blender lasts long with little upkeep. Its design is sturdy. Stainless steel makes up most parts. The material fights corrosion. It can withstand heavy use. Blender parts seldom need replacement.

· Quick Discharge

Double Cone Blenders have a fast discharge rate. Once blending completes, emptying starts. The conical design aids in this. Material flows out smoothly. It takes around 5 minutes to empty completely.

· Space Saving

Space efficiency is a hallmark of Double Cone Blenders. Their compact design suits small areas. An average model spans 6 feet by 5 feet. Even tight spaces can accommodate them. Efficient use of space adds value.

· Versatile Use

Double Cone Blenders can handle different materials. Solids, powders, or granules – all blend well. Industry use varies, from food to pharmaceuticals. The blending efficiency remains high across sectors.

· Reduced Waste

Double Cone Blenders excel in waste reduction. The blender’s design aids in this. Material loss stays below 0.5%. Also, cleaning leaves minimal residue. Consequently, less waste equals more savings.

· High Durability

Double Cone Blenders are robust machines. The use of stainless steel adds to durability. The blender can function for years. Even with daily use, performance doesn’t falter. High durability means longer service life.

· Low Noise

Working with Double Cone Blenders is quiet. Noise levels usually stay below 80 decibels. The blender’s gear drive system aids in noise reduction. A peaceful work environment boosts worker morale. Low noise also meets workplace safety standards.

Tips for effective troubleshooting

Regular Inspection

Examine the Double Cone Blender every week. Check the 45° cones, 75-horsepower drive, and 60rpm rotation speed. Bolts must stay tight.

Cleaning Regime

Daily, remove dust and dirt from the blender. A 5% vinegar solution helps. Ensure shafts, valves, and the 110-liter capacity are spotless.

Lubrication Checks

Monthly, add ISO VG 150 oil to bearings. Less friction makes the machine happy. Adequate lubrication enhances a 30-minute batch cycle.

Belt Tension

Tight belts are essential. Too loose, blending fails. A 15% sag rate is right. Adjust the V-belts and pulleys every two months.

Seal Condition

Scrutinize seals for any wear. Replace worn 50mm silicon seals promptly. Keep 25-psi pressure on seal faces for top performance.

Motor Performance

Monitor the 20-horsepower motor. Check 460V, 3-phase electrical supply. A stable 60Hz frequency ensures smooth blending operations.

Unusual Noise

Listen for odd sounds. Squeaks mean trouble. Gearbox issues or misaligned 2″ discharge valves often cause noise.

Mixing Inconsistency

Uniform blends matter. Check the 250-kilogram load capacity. Look at the 25° tilt angle. Adjust as needed.

Leaking Issue

Leaks hurt efficiency. Spot drips under 80-gallon drums. Tighten the 12″ manway and clamps to stop them.

Component Wear

Observe the 1.4404 stainless steel parts. Yearly, replace worn paddles, sprockets, or 30” diameter cones. Keep a log.

The Role of a Double Cone Blender in the Supply Chain

Importance of blending in manufacturing

Double Cone Blender is a star in mixing. Factories use it to mix stuff like powder and granules. It has two cone shapes and rotates at 25 RPM. Uniform mixing is a must, and this blender delivers!

Impact on the efficiency of the supply chain

A speedy blender cuts waiting time. With a 200-liter capacity, Double Cone Blender makes big batches. Shorter blending cycles boost output. Supply chain gurus love this workhorse for its speed and bulk handling.

Conclusion

In your journey through this text, knowledge of Double Cone Blenders has been unlocked. From design to operation, every facet was uncovered. So, move forward with newfound insight. For further information, kindly visit SAINTYTEC to continue this enlightening journey.

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