If you want to skyrocket your gummy business, you need a high-performance gummy depositing machine.
This guide will answer all questions you have been asking about these gummy manufacturing machines.
To learn more, keep reading.
- What is a Gummy Depositing Machine?
- How Much Does a Gummy Depositing Machine Cost?
- What are the Main Parts of the Gummy Depositing Machine?
- What are the Specifications of Gummy Depositing Machine?
- How Does a Gummy Depositing Machine Work?
- What are the Benefits of Using the Gummy Depositing Machine?
- What is the Best Technique for Depositing of Gummy Candy?
- How Do You Optimize the Gummy Depositing Process?
- What are the Disadvantages of Using the Gummy Depositing Machine?
- How Many Flavors of Gummy Candy Can You Deposit Using the Gummy Depositing Machine?
- Which Equipment Can You Integrate with the Gummy Depositing Machine?
- How Long Should Gummy Candy Take During the Drying Process?
- How Do You Maintain the Gummy Depositing Machine?
- How Do you Test Quality of Gummy Depositing Machine?
- How Do You Troubleshoot the Gummy Depositing Machine?
- What are the Emerging Technologies in the Gummy Depositing Processes?
- How Will You Prevent Cross-Contamination on the Gummy Depositing Machine?
- What is the Difference Between Starchless Gummy and Gummy Depositing Machine?
- Do You Have Semi-Automatic Gummy Depositing Machines?
- Which Materials Do You Use to Manufacture Gummy Depositing Machines?
- What is the Depositing Capacity of the Gummy Depositing Machine?
- What are the Main Applications of the Gummy Depositing Machine?
- How does Gummy Depositing Machine compare to Chocolate Depositing Machine?
What is a Gummy Depositing Machine?
Gummy depositing machine is an electromechanical device that you will use to accurately deposit gummy candy.
It has special features that will enable successful pouring as well as forming of gummy candy ingredients to form gummy candy.
How Much Does a Gummy Depositing Machine Cost?
The cost of purchasing a gummy depositing machine usually ranges between 5000 to 60,000 US dollars.
Well, the cost varies because of a number of different factors including:
- Type of gummy depositing machine you intend to purchase
- Level of automation or technology on the gummy depositing machine
- Size and number of gummy depositing machines
You must have a proper budget that will cover the cost of purchase as well as the installation and integration.
What are the Main Parts of the Gummy Depositing Machine?
Gummy depositing machines come complete with numerous parts that facilitate its normal functions.
Here are some of the most significant parts of the gummy depositing machine.
Parts of gummy making machine
The gummy making machine has a very large and heated hopper that is capable of receiving the gummy making ingredients.
The heated hopper will maintain the gummy candy making ingredients at a particular temperature thus remaining in a molten state.
Shot Size Control
The machine has a shot size control system that you can easily adjust to deposit various sizes of gummy deposits into molds.
Gemmy depositors also have nozzles of different sizes that work in conjunction with the shot size control system.
The nozzles are responsible for controlling the number of deposits that the machine provides on the molds.
The heated panels are responsible for maintaining the temperatures of gummy making slurry all through the entire process.
It will maintain the temperatures of the gummy making ingredients thus allowing them to flow uniformly.
Gummy depositing machines have an electric unit that supports and controls all the operations within the machine.
The machine also has safety systems such as sensors that will detect the presence of malfunctions and send reports automatically.
This unit is responsible for keeping the gummy candy machine as well as its operators within a safe working mode.
The gummy depositing machine has a control panel complete with a human-machine interface for configuring the machine.
Apart from that, it has a touch screen that allows you to monitor the entire operations of the gummy depositing process.
The machine also has a molding station with molds of varying sizes and shapes.
The moulding station is responsible for the formation of gummy candy into various forms and shapes.
What are the Specifications of Gummy Depositing Machine?
Shopping for the right gummy depositing is easy with the knowledge of gummy depositor specifications in mind.
You will look at the general machine specifications and technical abilities that you want before you make a choice.
Here are some of the main specifications that you need to have at the back of your mind.
Dimensions of the Machine
You need to understand the right size of the gummy depositing machine that you need.
You will look at the dimensions of the machine in terms of the weight, length, width and height of the machine.
You will look at the production capacity in terms of how much the candy depositing machine can deposit per minute.
The depositing capacity must also match the production capacity of the entire gummy making machine line.
Type of Materials
Here, you will be look at the durability and sanitary specifications of the gummy depositing machine.
In other words, you should choose a gummy depositing machine with materials that are strong and easy to clean.
Make sure that the gummy depositing machine power requirements are in line with the electric supply specifications.
Different regions have different power configurations and the machine must adhere to this rule.
In this case, you will look at the capabilities of the machine to regulate different temperature ratings.
Look at the maximum temperature capabilities that the machine can support comfortably without causing ultimate risks.
How Does a Gummy Depositing Machine Work?
The working principle of the gummy depositing machine is an important detail that you must understand.
Here is a step by step process that details the entire process on how the gummy depositing machine works.
Preparation of the Machine and Ingredients
First, you must ensure that the gummy depositing machine is properly calibrated and is ready to work.
You must also ensure that the syrup you intend to deposit using the gummy depositing machine is ready.
The syrup contains a homogenous mixture of all the gummy making ingredients you intend to deposit.
You will make the syrup at an earlier stage using different machines such as the melting and maxing tank.
The process begins with pouring of the syrup from the melting and mixing tank into the hopper of the gummy depositing machine.
Remember that you must configure the gummy depositing machine according to the right depositing specifications at the control panel.
Transportation of Ingredients
Once the syrup is within the gummy candy depositing machine hopper, you will allow it to flow.
The machine has heated panels that will maintain the temperature of the gummy syrup as it flows.
It will go through different nozzles of specific sizes which will deposit the gummy syrup into different moulds.
The machine will control the depositing process using the shot size control unit thus allowing specific quantities to flow.
After that, gummy syrup will flow into the mould that will shape it into various forms that will make the gummy candy.
The process continues with the drying and cooling of the gummy to solidify it into spongy chewable gummy candy.
Finally, you can remove them from the mould and pass it through other processes such as cleaning and sorting.
The entire process ends with the delivery of the gummy candy to the packaging machine for proper packaging.
What are the Benefits of Using the Gummy Depositing Machine?
Well, gummy depositing machines come with plenty of benefits that you will automatically enjoy.
Here are some of the main benefits of using the gummy depositing machine.
Increase in Speed of Production
Due to the automatic nature of the machine, you will be able to increase the speed of depositing gummy candy.
This will translate to an overall increment in the speed of producing gummy candy.
Reliable and Efficient
You can rely on the efficiency of the candy depositing machine to deposit the right quantities of gummy candy ingredients.
Apart from that, the gummy candy depositing machine is reliable and will not fail during the production process.
Easy to Clean and Maintain
It has a clean in place system that will automatically get rid of the debris from the machine.
Apart from that, the cost of maintaining the machine is also quire low as the spare parts are readily available.
High Durability Levels
Gummy depositing machines are highly durable and ill serve you for a very long time if you maintain it well.
It has durable materials such as stainless steel which have very high tensile strength and does not corrode easily.
What is the Best Technique for Depositing of Gummy Candy?
Candy depositing machine
There are quite a number if techniques that you can use in the process of depositing gummy candy.
Among these techniques is the starch moulding method which gives more room for the addition of more materials during the production process.
Implying that, you can add more ingredients to the gummy manufacturing process as the depositing process proceeds.
How Do You Optimize the Gummy Depositing Process?
Well, to increase the rate and efficiency with which the gummy depositing machine works, you have to optimize the machine.
You can do that by enhancing particular features of the machine which include:
Increasing Flexibility of Molding Starch
You should consider making the molding process of gummy candy more flexible.
Increasing the flexibility of molding starch also increase the varieties of gummy candy that you produce.
Adding Finishing Touches
Since the depositing technique allows for the addition of more ingredients, you can explore that and add a finishing touch.
One of the finishing touches you can add includes the coating of the gummy candy with sugar.
Improve Packaging Technology
You should also incorporate the whole candy-making process with new ideas such as improving the packages.
In this case, you can integrate the machine with other machines such as the candy packaging machine.
Maintaining the Machine Regularly
You must also perform proper maintenance on the machine on a regular basis to ensure proper and optimum working conditions.
Programming the Machine
It is also important that you program the machine to its optimum working specifications.
These specifications will command the machine to work in the most appropriate of ways during the depositing process.
What are the Disadvantages of Using the Gummy Depositing Machine?
Gummy depositing machine may pose a few challenges during the entire production process.
You can, however, overcome the limitations or challenges by having a proper plan.
Here are some of the disadvantages of using the gummy depositing machine.
High Cost of Acquisition
Since you are looking for the best, you must prepare a considerable budget to get the best machine.
The cost of purchasing the gummy depositing machine is usually high coupled with the complicated installation process.
Sticking of Ingredients
You may also experience scenarios where the ingredients adhere or stick to the walls of the gummy depositing machine.
You can solve this by doing proper analysis on the ingredient mixing rates and add additional ingredients such as starch.
How Many Flavors of Gummy Candy Can You Deposit Using the Gummy Depositing Machine?
There are no limitations when it comes to the type of gummy candy that you can deposit using the depositing machine.
Implying that you can have any flavor of gummy candy that you want and produce it using the gummy depositing machine.
Which Equipment Can You Integrate with the Gummy Depositing Machine?
You will need the support of other equipment in the gummy making process to have a complete production line.
Here are some of the equipment that you will need to make a complete production line.
Gummy Bear Cleaning Machine
This is a machine that will get rid of any form of debris from the gummy bears thus leaving them clean.
It has brushes that are in constant rotation mode to clean and get rid of the debris from the gummy candy.
Gummy Sorting Machine
You will need the gummy sorting machine to help in sorting out the gummy candy into various shapes and sizes.
Gummy Counting Machine
The gummy counting machine will help in determining the number of gummy candies to package in every bag.
Gummy Packaging Machine
This machine will ensure that you package gummy candy in the most efficient of ways thus limiting perishability.
Additive Blender System
You will need the services of the additive blender systems to help in the addition of more ingredients to the process.
The oiling drum is the device that will add the polishing agent such as food-grade oil to the gummy candy.
How Long Should Gummy Candy Take During the Drying Process?
The drying process of gummy candy will vary according to the type of gummy candy you are making.
Apart from that, the environmental conditions also have a great impact on the drying process and duration.
You might have to set the timer at a maximum drying time of 72 hours to produce chewable gummy candy.
It will take about 48 hours for the gummy candy to dry while laying on their back.
After that, you will change them and allow them to dry for another 24 hours.
How Do You Maintain the Gummy Depositing Machine?
The maintenance process of the gummy depositing machine is the sure ways of increasing its durability.
You can, therefore, maintain the machine through the following processes.
Cleaning the Machine Regularly
You must have a proper cleaning schedule that you must follow to the letter.
You can also program the machine to clean itself after certain durations using the clean in place system.
Lubricating the Moving Parts
You must also ensure that the moving parts are soft through proper lubrication using different types of oil.
Replacing the Broken Parts
It is true that the machine might have particular parts that will degenerate as time passes by.
It is important that you ensure that you inspect, identify and replace the broken parts regularly.
How Do you Test Quality of Gummy Depositing Machine?
Testing of the gummy depositing machine will begin from the factory level where you will check every detail.
Most manufacturers begin the quality control process straight for the time when they acquire the materials.
It continues through the production process of the machine all the way to the final delivery stage.
At the delivery stage, you must conduct quality inspection services through the following processes.
Factory Acceptance Tests (FAT)
While at the factory, you will inspect the machine alongside the manufacturer to ensure it is working properly.
After that, the manufacturer will issue you with a FAT certificate to ensure the machine is of the right quality.
Installation Qualification Test
As soon as the installation of the machine on site is complete, you must also conduct another quality test.
You will receive another certificate which is the IQ certificate that will guarantee successful inspection.
Operational Qualification Tests
Finally, you must put the machine to work and monitor every production aspect relative to the production specifications.
In case all is well and according to the right specifications, you will get the OQ certificate confirming that all is well.
How Do You Troubleshoot the Gummy Depositing Machine?
You need to trouble shoot your gummy depositing machine to help you identify the source of certain malfunctions.
Here are some of the problems you might encounter after troubleshooting the machine.
Gummy making equipment
Sticking of Gummy Candy
This might happen due to adhesive nature of the gummy candy.
You can sprinkle starch on the gummy candy and that will release the gummy candy from sticking to the others.
Failure to Bloom
Gummy candy may also fail to bloom because of insufficient ingredients such as water for mixing the ingredients.
Here, you will sort this out by adding enough water to the ingredients that will help in mixing the ingredients well.
Varying Shapes and Sizes
This happens when the molding process is inconsistent to the right production specifications.
In that case, you should consider fixing the molding system or adjust the product specification from the control panel.
What are the Emerging Technologies in the Gummy Depositing Processes?
There is one particular technology that is taking over the gummy depositing processes.
The technology involves the use of a gummy depositing and molding mogul.
These molds are made out of different materials such as metal, silicon, rubber and even plastic.
It increases the time of drying the gummy candy from hours to just a few minutes.
This will lead to an increase in the rate of producing gummy candy within a short period.
How Will You Prevent Cross-Contamination on the Gummy Depositing Machine?
You can prevent cross-contamination of gummy candy by ensuring the machine is of high quality.
Implying that the machine must adhere to the right quality standards especially the good manufacturing practices.
Apart from that, the materials on the gummy depositing machine must have FDA approvals thus increasing sanity.
What is the Difference Between Starchless Gummy and Gummy Depositing Machine?
Well, the difference between the two machines is in the type of ingredients you will use in the production process.
Gummy depositing machine is capable of handling all the ingredients in the production process including starch.
On the other hand, starchless gummy depositing equipment will only handle specific ingredients exclusive of starch.
Do You Have Semi-Automatic Gummy Depositing Machines?
Absolutely, we have the gummy depositing machine in the semi-automatic mode as well.
This machine is capable of depositing gummy candy with the assistance of human labor.
In other words, all the operations are not fully automatic and human labor input must be available.
Which Materials Do You Use to Manufacture Gummy Depositing Machines?
The best material that you must have when making the gummy depositing machine is stainless steel.
Stainless steel has very high tensile strength and will maintain perfect stability of the entire machine.
Since it does not corrode, you are certain of having a sanitary depositing process of gummy candy.
It is also very easy to clean and does not stain thus eliminating the possibility of permanent stains.
What is the Depositing Capacity of the Gummy Depositing Machine?
There is no specific depositing capacity of the gummy depositing machine.
The depositing capacity of the gummy depositor will vary according to the type of gummy depositing machine.
For instance, fully automatic gummy depositing machine has a higher depositing capacity than the semi-automatic machine.
What are the Main Applications of the Gummy Depositing Machine?
You can use the gummy depositing machine in quite a number of industrial applications including:
Food Processing Industry
Here, you will use the gummy depositing machine to help in the production process of gummy confectionaries.
You will also need the gummy depositing machine in the medical industry to help in making gummy with medical ingredients.
How does Gummy Depositing Machine compare to Chocolate Depositing Machine?
Chocolate depositing machine
The main difference between the gummy and chocolate depositing machines is in the ingredients.
The ingredients that you will use in gummy depositing machines vary from those of the chocolate depositing machines.
Apart from that, the production specifications also vary in terms of time taken to perform specific functions.
For instance, drying of gummy candy will take a longer period in comparison to the drying time of chocolate.
In addition to that, you will find both types of machines in the fully automatic and semi-automatic modes.
You must also conduct routine maintenance on both machines to ensure that they are in proper working conditions.
With our highly trained engineers, SaintyCo customizes gummy depositing machines to your specific needs and requirements.
Contact us today for all your gummy making machines and gummy packaging machines.