Gummy Making Machine
SaintyCo is a China-based company known as the expert manufacturer of gummy-making machines. For more than 20 years in this industry, SaintyCo has strived to manufacture innovative gummy-making machine solutions for specific applications.
- High-premium machines with an excellent production output
- Operates 8+ member factories
- Supplies high-end products with cost-effective at a price
- On-time delivery is 100% assured
- Operates 24/7
SaintyCo Gummy Making Machine
The gummy making machine is a versatile and easy to maneuver machine used to produce gummy candies out of different animals shapes and colors. SaintyCo gummy-making machine is indeed valuable for the industrial gummy-making business. It is composed of advanced, high-powered components, systems, and control that assure consistency and long-lasting operation.
Large and Ultra Large Gummy Production
Medium Scale Gummy Production Line
Small Scale Entry Level Gummy Machine
Auxiliary Equipment
SaintyCo offers high excellency gummy-making machine with a complete documentary qualification. We have professional skills and experience in manufacturing high-technology gummy-making machines. Our machine products are engineered by coordinating with WHO, cGMP, GMP, 21CFR part II, and CE regulations.
So if you seek for the righteous manufacture of the gummy-making machine in any chances, SaintyCo will be your perfect pick. The gummy-making machine is accessible with lots of specifications. Message us your request now!
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Gummy Making Machine: The Complete Buying Guide
SaintyCo Gummy Making Machine
- What is Gummy Making Machine
- Advantages of Gummy Making Machine
- Disadvantages of Gummy Production Equipment
- Gummy Making Machine Specifications
- How Gummy Making Equipment compares to Candy Maker Machine
- Types of Gummy Bear Machines in the Market
- Main Parts and Components of Gummy Candy Machine
- How Gummy Making Machine Works
- Support Equipment for Gummy Manufacturing Process
- History of Gummy Candy
- Key Ingredients of Gummy Candy
- Verifying Quality of Gummy Production Equipment
- How to Choose Gummy Making Machine
- Why Invest in Gummy Making Machine
- Gummy Making Machine Validation Documents
- Troubleshooting Gummy Bear Machines
- How to Maintain Gummy Making Machine
- New Technological Advancements in Gummy Manufacturing Process
- Future Prospects of Gummy Making Machine
- Industries Using Gummy Making Machine
- Cost of Gummy Making Machine
- Gummy Candy Machines SaintyCo Offers
What is Gummy Making Machine
A gummy making machine is a device or confectionary equipment that you can use to make different types of gummy candy.
Gummy
Advantages of Gummy Making Machine
Whenever you are using the gummy candy making machine, you will experience the following benefits:
- Increase in production as the machine is automatic and can produce tens of thousands of candies in a short period.
- High level of automation does not require excess labor thus reducing the cost of hiring and hence the cost of production.
- The machine comes complete with a PLC control panel and a touch screen that allows you to configure the machine.
- You can also monitor and adjust all the production operations of the machine from the control panel.
- The main material for making the machine is stainless steel which reduces chances of contamination.
- The machine is easy to operate as it has human machine interface that allows you to control the operations.
- It is easy to clean and maintain as the parts are easily removable for proper cleaning.
- The cost of maintenance is low as you may only need to clean and grease the moving parts of the machine.
Disadvantages of Gummy Production Equipment
Just like any other type of machine, you will experience some drawbacks when using the gummy production equipment.
Despite the numerous benefits, some of the disadvantages of the gummy production equipment include:
- Original cost of purchasing the machine is high and you will have to spend a lot of money on it.
- Apart from that, you may also have to pay for the cost of installation in case the seller does not offer installation.
- The drying unit of the machine may pose explosive problems if you use it inappropriately.
Gummy Making Machine Specifications
In case you decide to purchase a gummy making machine, there are certain factors to consider.
Apart from that, you may also need to have a custom gummy making machine.
For a proper gummy making machine, you need to have clear knowledge on the following technical specifications:
Gummy Candy Machine
· Dimensions of the Machine
The dimensions of the machine include the weight and the size if the machine in terms of length, width and height.
The dimensions of your machine will be in accordance to your production specifications.
The size of the production facility or warehouse will also determine the dimensions of the gummy making machine.
· Capacity of Production
The bigger the production capacity, the bigger the machine.
You will have to get a gummy making machine that will fit your production needs.
The capacity of production will also determine the level of automation of the machine.
For instance, you will need a fully automatic machine in case you have a great production plant.
· Power Requirements
Different machines have varying power requirements depending on the mode of production.
You should consider the kind of work the machine is going to perform and determine the power requirements.
· Pneumatic Requirements
These are the kind of requirements in relation to the pressure requirements of the gummy making machine.
Some of the most important pressure or pneumatic requirements that you need to consider include:
i. Steam consumption of the gummy making machine in kilograms per hour.
ii. Steam pressure range in mpa such as 0.2 – 0.6 mpa.
iii. Compressed air consumption in cubic meters per minute such as 0.2 m3/min.
· Operational Requirements or Conditions
In this case you will look at other operational requirement factors such as humidity and temperature.
You can determine the highest temperature requirements in degrees centigrade such as 550 C.
You should also determine the humidity of operation in percentage such as 55% humidity.
· Rated Depositing Time
You need to have a clear specification of the depositing time of the gummy-making machine.
This is the time it will take to ensure that the gummy-making machine deposits the right number of products.
For instance, you can have a gummy-making machine with a rated depositing time of 30 – 45 n/min.
How Gummy Making Equipment compares to Candy Maker Machine
Gummy making machine and the candy maker machine are both useful for making confectionaries and candy.
Both machines are available in both semi-automatic and automatic types to suit your requirements.
Despite the similarities, both machines differ in the working principle as well as the ingredients in use.
The gummy making machine makes gummy bear candy that is spongy and allows you to chew.
You can also use the machine to make gummy candy of different animal shapes depending on the mould.
Candy maker machine, on the other hand, makes hard candy of different shapes and sizes.
In terms of size, the gummy making machine is bigger than the candy maker machine.
Types of Gummy Bear Machines in the Market
You have the option of choosing between the different types of gummy making machines.
Some of the different types of gummy making machines that you can choose from include:
· Semi-Automatic Gummy Bear Making Machine
This type of gummy making machine is not fully automatic and requires human assistance to perform some of the functions.
· Fully Automatic Gummy Bear Making Machine
This machine is fully automatic and performs all the functions with very minimal human labor assistance.
Main Parts and Components of Gummy Candy Machine
Gummy making machines have different parts which assist in the process of making gummy candy.
The main parts of a gummy making machine include:
Parts of Gummy Making Machine
· Refrigeration System
This is the part of the gummy making machine that reduces excess temperature from the hot gummy candy.
It uses special equipment that is able to blow cold air and condition the cooling zone at low temperatures.
As it takes away the heat, the gummy bears remain in a solid-state that you can easily chew.
· Electrical Unit
The electrical unit is the main part of the machine that provides it with the power it requires to operate the machine.
It has various control systems that regulate the amount of power going through to power the operations of the machine.
· Pneumatic System
Since the gummy-making machine depends on air pressure to perform certain functions, it has a pneumatic system to assist.
The pneumatic system provides the air pressure while controlling the amount according to the working configurations of the machine.
· Transport System
The transport system controls and moves the gummy candy ingredients and finished products from one place to another.
It consists of conveyor systems among other transport mechanisms that move the material from one station to another.
· Mixing and Melting Tank
The melting tank is the part where you will heat the gelatin and other ingredients to a liquid state.
Gelatin in a liquid state is easy to mix with other ingredients and also easy to flow from one unit to the next.
This is the part where you will mix all the ingredients that you need to make gummy candy.
It has a series of mixers that homogeneously mix all the ingredients to form one uniform mixture.
· Control Panel
Most automatic gummy-making machines come complete with a PLC control panel.
The PLC control panel has a human-machine interface that allows you to easily operate the machine.
You will also configure, monitor and control all the working mechanisms of the gummy-making machine from the control panel.
It comes complete with a touch screen which allows you to easily program and monitor the operations.
· Lubrication System
The lubrication system apples enough oil or lubricants on the gummy candy.
Apart from that, the machine also has moving parts that require frequent greasing to reduce friction.
· Products Hopper
The products hopper is the part of the machine where you will place all the ingredients that you need.
From the hopper, all the ingredients move to the melting and mixing tank for further processing.
· Mogul or Candy Moulding Station
This is the part where you will mold the candy into different shapes and sizes according to the product specifications.
· Sieve
The sieve consists of a series of metals that vibrate and assist in removing excess starch from the gummy candy.
· Oscillating Brushes
The brushes rotate and dust away excess starch from the gummy candy batch.
· Sensors
This is the part of the machine that will sensor all the irregularities within the machine operating process.
It can automatically stop the machine from working in case of any problems with the machine.
Apart from that, the sensors also assist in proper calibration of the machine.
It will assist in telling the levels you need to adhere to when operating the machine.
· Dust collection Unit
At the dust collection unit, you will be able to collect the excess starch dust and get rid of it accordingly.
Apart from that, you can recycle the starch dust accordingly after ensuring it is safe for use.
How Gummy Making Machine Works
This is the main working principle of gummy making machine which is also the process of making gummy candy.
You will use the starch molding process to make the gummy candy in the gummy-making machine.
When making gummy candy, you will go through the following steps:
Step One: Preparation Stage
First, you will place all the ingredients that you need to use in the products hopper of the gummy making machine.
Before that, you have to confirm that the machine is in proper working condition by doing a thorough inspection.
Remember that you will be placing the ingredients in the product hopper according to the right quantity.
After that, you will power on the machine and program or configure it before pressing the start button.
Holding tank
Step Two: Compounding
The ingredients will move from the product’s hopper and into the mixing and melting tank in appropriate quantities.
The mixing and melting tanks have mixing, heating, and cooling capabilities and are available in different sizes.
Depending on the number of ingredients, gummy candy can take between one to three hours to compound properly.
After the completion of the compounding process, you will take a sample of the batch to the quality control laboratory.
At this point, you will test if the batch sample is in accordance to the production requirements.
Mixing Tank
Step Three: Forming Gummy Candy
After confirming that the batch is complete with the right specifications, you will pump it from the mixing tank.
It will flow to the molding station or to another molding machine which you can easily identify as Mogul.
At this point, you will mix the molten batch with starch which performs the following functions:
i. Prevents the molten batch from sticking to the wall of the molding machine.
ii. It will also hold gummy candy in the right place during the drying, setting and cooling process.
iii. It also absorbs enough moisture from the candy thus resulting into a proper candy texture.
It also has tray that have different shapes or moulds that will shape the batch accordingly.
The trays or moulds may assume the shape of different things such as the bear, fish, fruits or any other shape.
The moulds are already in a solid state due to the conditions within the molding station.
After that, you will move the batch on conveyor belts as the machine all the way to the starch buck.
The gummy candy will be iwove as it moves along the conveyor belt on trays.
Gummy Depositor
Step Four: Final Process
At the starch back, the batch falls onto vibrating metal screens which you can identify as sieves.
The vibration of the sieve together with action from oscillating brushes, will remove the excess starch from the batch.
At this point the batch contains gummy candy with the kind of shape that you need.
You can also pass the batch of gummy candy through the decoration stage to give it the right decorations.
You will inspect the candy in accordance to the production needs and eliminate the ones that have damages.
After that, you will allow the gummy candy to proceed to the packaging stage for further processing.
Support Equipment for Gummy Manufacturing Process
The gummy making machine goes through a rigorous process that requires support equipment for assistance.
Some of the support equipment that you can use together with a gummy making machine include:
Gummy Polishing Equipment
Jacketed Cooker
This is the system that mixes and cooks the sugar as well as the maltose and other ingredients rapidly.
It comes in various capacities depending on the machine that you are using.
Holding Tank
This is the tank that stores the syrup ingredients you need for making the gummy candy.
It is also available in different capacities depending on the size of the gummy making machine.
Gummy Depositor
You can use this support equipment to assist in depositing different amounts and quantities of gummy candy.
Cooling Tunnel
The cooling tunnel gets rid of excess heat from the gummy candy.
You can control the cooling temperatures in the cooling tunnel according to the product specifications.
Weigher Gummy making Machine
This is the machine that you will use for the preparation of the ingredients or the premix of the gummy candy.
It operates by weighing all the necessary ingredients both in liquid and solid form.
You will add all the ingredients to the mixing tank of the machine and power it to mix them thoroughly.
It depends on the vacuum to pump or transport the mixture to the next stage of the gummy-making process.
The order of adding the ingredients as well as mixing time will depend on the recipe for making the gummy candy.
Coil Cooker Gummy making Machine
You can use the machine to perform the following functions:
i. Dissolving the ingredients for making gummy candy such as water, sugar and glucose slurry.
ii. Pre-cooking as well as cooking of sugar-water-glucose-slurry.
The machine has a very high capacity and can cook a large quantity of starch.
Apart from that, it is easy to clean and maintain with a continuous cooking system.
Tanis Jet Cooker
You will use the machine to cook the starch jelly ingredients that you will need for making gummy candy.
It also has a very high capacity for performing the above functions and is easy to clean as well.
Additive Blending System
You can use this machine to other additives to the mass that has gone through the cooking process.
Some of the benefits of using the machine include:
i. It offers accurate dosing of the additives to the mixture
ii. It also has a proper system for the insertion of vitamins.
iii. You can also manipulate the colors that you add to the mixture using this machine.
This includes up to 6 different flavors and colors.
Gel Moulding Starch 800 R-HC
You can use this machine in the process of molding jellies and gum masses.
Some of the advantages of using this machine include:
i. It is easily accessible as you can have access to the main parts of the machine easily.
ii. It also deposits the products to the gummy molding process inaccurate proportions as it operates in a slow speed.
iii. It has an ergonomic design which makes it easy to clean and reduces the chances of starch contamination.
iv. It is capable of operating at different molding heights and adds starch to the mixture during the molding process.
v. The cost of operating the machine is low as it saves a lot of energy and works in the most efficient forms.
T-Gel Starch Conditioning
You will use this machine to assist in the conditioning of starch.
Some of the advantages you will experience by using this machine include:
i. The machine is energy efficient as it saves a lot of energy thus reducing cost of production
ii. It has a proper balance of flow as it moves the ingredients from one point to another for further processing.
iii. It consists of a triple sieve system which ensures that the starch is clean enough before transfer.
iv. The machine is safe and you can be sure that there will be no explosion in the process of using it.
Candy Cleaner
You will use this type of machine to clean the gummy candy after the moulding process.
Some of the features and advantages of the candy cleaner include:
i. It uses the principle of compressed air to clean the gummy candy efficiently.
ii. It cleans the gummy candy in the most hygienic way without involving the use of brushes.
iii. It also features a dust collection system integrated within the machine that collects any form of dust.
iv. You can easily disassemble it for proper cleaning and inspection.
Oiler or Oiling Drum
You can use the oiling drum to automatically add a polishing agent layer on jelly or gumming candy.
You can get the oiler drum in small, medium, as well as large capacities.
The features, as well as advantages of the machine, include:
i. The main materials for making the machine is stainless steel thus assuring durability and sterilization.
ii. Stainless steel also ensures that the execution of oil on the gummy candy is hygienic.
iii. It allows for variable additions of dosing agents.
iv. It also has a control panel where it indicates time and allows you to adjust the settings.
v. You can either choose between the small or the large capacities depending on your production requirements.
Sander
This is an automatic machine that you can use for continuous sugar coating of starch molded soft boiled gummy candies.
You can use the machine on small, medium as well as large capacities.
The main advantages of using the sander include:
i. Hygienic execution of the entire process thus promising no contamination.
ii. You can adjust the machine to incline at different angles depending on the production specifications.
iii. It consists of a reliable double drive system and a stainless-steel body.
iv. It has a steamer with a special exhaust system for proper moisture reduction.
v. Apart from that, it has heaters for drying the sugar and air.
Gel Conditioning Room
This is the machine that you can use to condition the gummy candy efficiently.
The advantages of using this type of machine include:
i. It is easy and less costly to purchase and maintain.
ii. It has a proper regulation of the air flow control system that reduces overheating and cools coils.
iii. It has alternative units which support one another when one of the units is down.
iv. It has smaller ventilations with bigger rooms which consume minimal energy.
History of Gummy Candy
Gummy candy’s origin dates back to the early 1920’s.
The invention of Gummy Candy comes from a German entrepreneur by the name Hans Riegel.
The first of the gummy candies assumed the shape of a bear.
The inventor came up with the idea which was an inspiration from the trained bears performing in different street festivals.
Originally, the base ingredient in making gummy candy was gum Arabic hence the name gummy candy which sticks to date.
Key Ingredients of Gummy Candy
When making gummy candy, there are certain types of ingredients that you need to use.
You will use the following ingredients to make gummy candy:
Edible Gelatin
Edible Gelatin is an ingredient that comes from a collection of long and stringy animal protein known as collagen.
You can make gelatin by boiling different animal parts such as horns, bones, and skin for a long period of time.
Gelatin is tasteless and odorless and you can add it as an ingredient in making rubbery and gummy candy.
It is also elastic in nature thus making it a perfect for making the semi-solid jiggle of the gummy candy.
You can also find edible gelatin in soft caramels, licorice, and marshmallows due to its long shelf life.
Corn Syrup
Corn syrup is a type of food syrup which you can make from starch of corn plants.
You can also identify it as glucose syrup.
You will add it as an ingredient in making gummy candies because it makes them soft and increases the volume.
Apart from that, corn syrup prevents the crystallization of sugar and also increases the flavor of the gummy candy.
Sugar
Sugar is a sweet tasting ingredient that you can use in making gummy candy to increase the sweetness of the candy.
Apart from being a sweetener, sugar also acts as texture modifier, preservative, bulking agent, as well as a coloring agent.
Water
Water is the main lubricant that you will add to the other ingredients while making the gummy candy.
It assists in making the gummy candy soft and also acts as a solvent that assists in mixing all the ingredients.
Food Color
Gummy candy is available in a series of different colors depending on your preference.
You need to add different types of food color in accordance to the flavor of the gummy candy.
Flavor
To give gummy candy different attractive forms of tastes, you need to add different types of flavors.
Some of the flavors you might add include different fruit flavors such as lemon, strawberry, raspberry, and orange among other flavors.
Citric acid
You should add citric acid to the gummy candy ingredients to assist in the preservation of the candy.
It has a low pH which makes it impossible for bacteria to thrive in such a low pH environment.
Starch
Starch is an ingredient in gummy candy that increases the bulk of the gummy candy.
It is also an ingredient that improves the health benefits of using gummy candy.
You should, however, note that the recipe may vary depending on the target market.
For instance, the recipe for gummy candy which targets the vegetarians is different as it has a different base ingredient.
Verifying Quality of Gummy Production Equipment
Gummy Candy Manufacturing Equipment
You need to ensure that the gummy making machine complies to specific quality requirements.
These quality requirements ensure that the gummy making machine is safe for you to use and also confirms the durability.
Some of the quality requirements that the gummy making machine adheres to include:
- ISO (International Standards Organization) certification in accordance to the international manufacturing standards.
- cGMP current good manufacturing practices which ensures the machine is in accordance to proper manufacturing practices.
It makes sure that the machine has the latest forms of proven technology for making gummy candy.
- CE which ensures that all the electrical requirements are of the highest quality and is safe for use.
This will, however, vary with the region with which the machine will be as the power requirements vary.
- Food and Drug Administration (FDA) which ensures the machine is safe and suitable for use in producing gummy candy.
The quality administration body will also vary according to the region the machine will be operating.
Apart from the above specifications, you need to perform a through quality control of the ingredients.
You need to perform a thorough inspection of the ingredients at the Quality Control laboratory ensuring they conform to specifications.
Some of the sensory characteristics that you need to check include color, appearance, odor as well as flavor.
You need to perform a quality control check that will ensure that the ingredients produce quality and consistent gummy candy.
How to Choose Gummy Making Machine
In case you decide on purchasing a gummy making machine, there are certain factors to consider.
For a proper gummy making machine, you need to have clear knowledge on the following technical specifications:
Section of Gummy Candy Production Equipment
· Dimensions of the Machine
The dimensions of the machine include the weight and the size if the machine in terms of length, width and height.
The dimensions of your machine will be in accordance to your production specifications.
The size of the production facility or warehouse will also determine the dimensions of the gummy making machine.
· Capacity of Production
The bigger the production capacity, the bigger the machine.
You will have to get a gummy making machine that will fit your production needs.
The capacity of production will also determine the level of automation of the machine.
For instance, you will need a fully automatic machine in case you have a great production plant.
· Power Requirements
Different machines have varying power requirements depending on the mode of production.
You should consider the kind of work the machine is going to perform and determine the power requirements.
· Pneumatic Requirements
These are the kind of requirements in relation to the pressure requirements of the gummy-making machine.
Some of the most important pressure or pneumatic requirements that you need to consider include:
i. Steam consumption of the gummy-making machine in kilograms per hour.
ii. Steam pressure range in mpa such as 0.2 – 0.6 mpa.
iii. Compressed air consumption in cubic meters per minute such as 0.2 m3/min.
· Operational Requirements or Conditions
In this case you will look at other operational requirement factors such as humidity and temperature.
You can determine the highest temperature requirements in degrees centigrade such as 550 C.
You should also determine the humidity of operation in percentage such as 55% humidity.
· Rated Depositing Time
You need to have a clear specification of the depositing time of the gummy-making machine.
This is the time it will take to ensure that the gummy-making machine deposits the right amount of products.
For instance, you can have a gummy-making machine with a rated depositing time of 30 – 45 n/min.
Why Invest in Gummy Making Machine
You should consider using a gummy making machines because of the following reasons:
- It has a variety of innovative products that you can choose from thus increasing diversity of the gummy candy.
- The quality of the gummy making machines are often of outstanding quality ensuring durability.
- You will also save a lot of time in making the gummy candy on a wide scale of production.
- You will also make unique gummy candy of different shapes as the machine allows for the use of different shape moulds.
- You need the machine for commercial use as it increases the speed of production thus higher returns.
- The machine is economical and minimizes loss of raw materials thus minimizing wastage of products.
Gummy Making Machine Validation Documents
Current good manufacturing practices demands that the manufacturer performs validation tests on the machine.
This will assure you that the machine is original, safe, and in proper working condition.
Some of the validation documentation that you will receive after proper inspection include:
· FAT Documentation
Factory Assessment Test is a document that you will receive after performing thorough equipment test at the factory level.
It involves a series of tests and inspections that the gummy making machine supplier will perform.
The supplier will perform a FAT on the machine to ensure the machine is in proper working condition before shipping.
FAT consists of static review of the equipment as a dynamic review of the equipment.
Static tests of the gummy making machine includes:
i. Safety Inspection
ii. Document Inspection
iii. Mechanical Inspection
iv. Electrical Inspection
Dynamic review tests include dry tests as well as performance tests of the gummy making machine.
Dry tests involve testing without necessary products with the aim of testing basic functions and change over.
Performance test will involve a test with the necessary production products such as the ingredients and packaging material in place.
· IQ Validation Documentation
Installation qualification involves the evaluation of accommodating new equipment and testing the materials.
First, you will have to verify the efficiency of the equipment you intend to install.
For instance, in case the testing includes testing the 316 stainless steel, the test will involve testing validity of the steel.
You will have to ensure that the testing procedure goes through all the parts of the gummy making machine.
This should be in accordance to the initial agreement and communication between you and the supplier.
The power output, as well as the power input of the machine, are in consistence with the machine specifications.
You need to ensure that the room where you install the equipment is capable of accommodating the source of power.
After the completion of the inspection, you will receive an IQ documentation for proper validation.
· OQ Validation Documentation
This is the test that you will perform to challenge the parameters of operation.
You have to ensure that the equipment is capable of drawing the operational qualification specifications.
After the installation process, you should test the operation parameters with the help of a technician from the supplier.
After that you will get an OQ validation document that ensures the machine is in proper operating condition.
· PQ Validation Documentation
Performance qualification involves putting your equipment through the final performance test.
This involves challenging the performance of the equipment with specific load on them.
For instance, a machine may run at 50 RPM without a load.
The mission of PQ is to determine what will happen if the machine runs on a load of 150 kilos.
After the PQ validation, the machine is now ready for use in any form in accordance to the production specifications.
Troubleshooting Gummy Bear Machines
Just like any other machine, a gummy making machine can break down due to one reason or another.
Here are some of the problems that you may experience while operating the gummy bear making machine:
Gummy Candy Machine Side View
· Lack of Flow of Ingredients
Somme of the reasons why the ingredients might not flow include:
i. A slower speed of the machine thus limiting the supply of the ingredients at the right time.
You can rectify this by ensuring that the speed of flow of the machine is at per with production requirements.
ii. Blockage of the ingredients outlet as the gummy making gelatin may block the passage.
You can solve this by Unclogging the ingredient passages to allow them to flow freely.
· Gummy Bears being too Jelly like
In some cases, the bear gummy candy may be too much in the form of jelly.
This can be as a result of improper ingredient mixing with varying proportions of ingredients.
Apart from that, the mixing process may not be fully sufficient failing to meet the right mixing parameters.
You can solve this by observing proper ingredient measurements as well as the mixing parameters.
· Damage of the Gummy Bear Candy
You might experience problems with excess damages of the gummy bear candy.
This can be a result of incorrect alignments of the key parameters of the gummy-making machine.
You should ensure proper alignment of the key parameters and possibly use an alignment gauge.
How to Maintain Gummy Making Machine
You have to clean and maintain the gummy candy machine regularly to improve efficiency and durability.
You can clean and maintain the gummy-making machine by going through the following steps.
Step One: Disconnecting the Machine
First you will disconnect the machine from the electric power and then allow it to cool down.
You will allow the machine to cool down for a while as it might cause burns if you touch and use it immediately.
Step Two: Disassembly of the Machine
After that, you will carefully disassemble the main parts of the machine using the right equipment.
In many cases, the machine supplier often provides you with the manual of assembling and disassembling the machine.
You should follow the manual strictly to avoid tampering with the systems of the machine.
Step Three: Cleaning Process
Using different cleaning materials such as a piece of cloth, brushes, special detergents and water, commence the cleaning process.
Make sure that you use the right combination of cleaning detergents that will not interfere with the machine.
Get rid of the stubborn stains by soaking in water for a while and scrubbing with a brush.
After that, you should clean the wet parts using a clean dry piece of cloth.
Step Four: Replacing the Worn-out Parts
Remember to get rid of the worn-out parts and replace them with new parts for proper production procedures.
You should also grease the moving parts with oil to reduce friction during the operation process.
Step Five: Assembling the Parts
Finally, after thorough cleaning, you will assemble the parts together and continue with the production process.
New Technological Advancements in Gummy Manufacturing Process
Gummy making manufacturing process is being advanced day after day with new forms of emerging technology.
Some of the new technological advancements in the gummy manufacturing process include:
- SiMoGel increases the speed of gummy manufacturing to five to ten minutes depending on the type of mold.
It replaces the starch moguls with blisters or silicone thus shortening the period of manufacturing gummy candy.
- Advanced digital sorters with the capability of detecting and removing foreign materials in the production process.
It assists in improving the quality of the gummy candy eliminating any false rejects and maximizing profitability.
Future Prospects of Gummy Making Machine
The future of the gummy-making machine is brighter with hopes of increasing the efficiency and speed of the manufacturing process.
Apart from that, the safety of the machine is also a great part of the machine that requires proper consideration.
It is important to improve the safety of the machine since the starch dryers are a representation of explosion hazards.
At the moment, the work is on improving explosion hazards by using blast walls and spark-proof switches.
It is also important to come up with better techniques of microbial killing in the gummy-making machine.
Additionally, new gummy candy flavors and shapes are continuously adding up to the base formula of gummy making.
What’s more, new forms of gummy candy are also coming up.
For instance, a combination of gummy candy and marshmallow development is underway.
Industries Using Gummy Making Machine
You can use the gummy making machine in the following industries:
Gummy
· Food Processing Industry
You will use the gummy making machine in the food processing industry to make gummy bear candy.
It is capable of producing different types of confectionaries according to the requirements of the customer.
· Nutraceutical Industry
You will use the gummy making machine to make nutraceutical products to supplement different diets.
The nutraceutical products assist in the prevention as well as treatment of different diseases.
Cost of Gummy Making Machine
The cost of the gummy-making machine varies according to the type of machine that you need.
Obviously, fully automatic gummy-making machines are more expensive than semi-automatic gummy-making machines.
Some of the factors that will determine the cost of the gummy making machine include:
i. Level of automation (Fully automatic machines cost more than semi-automatic machines).
ii. Speed of production (the faster the speed of production the higher the cost of the machine).
iii. Production capacity where the more a machine produces, the higher the cost of the machine.
iv. Quality of the machine (high-quality machines cost more than low-quality machines)
v. Number of sets where the higher the number of sets the higher the cost of the machine. s
For instance:
- Gummy making machine gummy candy machine costs between 10, 000 – 40,000 US dollars.
- Semi small starch mogul gummy making machine is available at an estimated price of 40,000 – 80,000 US dollars.
- Automatic weighting cooking gummy coating sugar candy jelly costs between 60,000 – 200,000 US dollars.
Gummy Candy Machines SaintyCo Offers
SaintyCo offers some of the best gummy-making machines in the industry.
Some of the gummy making machines that you can purchase from SaintyCo include:
G-80 Automatic Gummy Production Equipment
This is a stand-alone gummy production equipment that is capable of performing all the production requirements.
You can use it to produce gummies at a speed of 20,000 gummies in an hour.
This is suitable for medium and small production lines of gummy bear candy in one or two colors.
The main features of the G-80 Automatic Gummy Production Equipment include:
i. A production line with a capacity of about 80 kg per hour.
ii. PLC control system that comes complete with an LED touch panel that increases ease of operation.
iii. It has a demoulding device with special designs and a moulding system that allows for changeover of moulds.
iv. It also features a dosing pump that allows for automatic injection of flavors, colors, and acids.
v. It is available in different varieties that for one- or two-color jelly candies.
vi. It is also capable of producing hard candies on the same line by changing moulds.
Here are some of the reasons why you should consider purchasing one of the above SaintyCo gummy making machine.
- SaintyCo machines go through the most sanitary construction conditions thus limiting contaminations.
- It also offers some of the best customer services including design services, consulting services and equipment qualification.
- You will also receive training services ensuring the new equipment is in optimum operation condition with a long-life cycle.
- SaintyCo also has a team of qualified engineers who provide free technical services whenever you need them.
- It also offers validation services in terms of providing a set of documentation in accordance to the cGMP requirements.
- SaintyCo also offers proper after sales services in the form of maintenance services.
- This is often in a customized form in accordance to the customer’s specifications.
- You can also receive the best customization services in terms of advice and manufacturing services.