Before you sugar coat gummies, you must understand the benefits of the process, choose the right ingredients, and select the right equipment, amongst other critical aspects.
So, if you want to be an expert in sugar-coating gummies, read this guide.
What is Sugar Coating of Gummies?
Sugarcoating of gummies is the process of applying an external coat of sugar on the gummy bears.
The extra coating will provide gummy bears with a wet look yet sweet tasting layer.
What are the Benefits of Sugar-Coating Gummies?
Sugarcoating of gummy bears is very important due to the numerous benefits that you will derive from them.
Here are the main benefits of sugar-coating gummy bears.
- Improves the taste
Apart from the normal taste of gummy bear candy, an extra sugar coat will improve its taste.
You will enjoy an enhancement of the normal gummy bear candy in addition to the sugar coat taste.
- Improves the Appearance
Sugarcoating of gummy bears will also give it a wet look that is more attractive to the human eye.
You will increase the number of sales just by improving the appearance of the gummy bear candy.
- Increases its Sell-Ability
The sugar coating on the gummy bear candy usually increases the sales of the gummy bear candy.
It makes the gummy bear candy have an exceptional look and appearance that is attractive to consumers.
Which Ingredients Do You Use in Sugar Coating of Gummies?
You are very well on the right path to a successful gummy making and sugar-coating procedure.
After completing the gummy making process, it is time to proceed with the sugar-coating process.
Here are the main ingredients that you will use in making a wet, sticky and more attractive and tastier.
· Citric Acid
Citric acid is the most important ingredient that you will find abundantly in different types of fruits such as limes.
It will help in giving the gummy candy the perfect taste after mixing it with sugar which is the second type of ingredient.
Sugar is the other most important ingredient that you will use in making sugar coating for gummy candy.
It is a sweet-tasting ingredient that will definitely improve the overall taste of gummy candy.
What is the Ratio of Adding the Sugar-Coating Ingredients?
Well, when mixing the sugar-coating ingredients, you must get the quantities of the sugar-coatings right.
In such a case, you will have to mix sugar and citric acid in a 3 to 1 ratio respectively.
For instance, in every 3 spoons of sugar, you will require 1 spoon of citric acid for the entire mixture.
Why Do Gummies Become Wet and Sticky During the Sugar-Coating Process?
Gummy bear candy usually becomes wet and sticky during the sugar-coating process.
This is as a result of the ingredients that you will add to the gummy bear candy during the sugar-coating process.
The main ingredient that makes the gummy bear candy to be wet and sticky is citric acid.
Citric acid is a water-soluble ingredient that will pull moisture out of the gummy bears thus making them to melt.
This is the reason why gummy bear candy usually becomes wet and sticky during the sugar-coating procedure.
What is a Gummy Bear Sugar-Coating Machine?
Gummy bear sugar coating machine is an electro-mechanical device that you will use in sugar-coating gummy bear candy.
It has different parts which perform different functions in a bid to sugar coat your gummy bear candy.
Apart from that, the machine is available in different sizes as well as varying automation levels including:
- Manual Gummy Bear Sugar-Coating Machine
- Semi-Automatic Gummy Bear Sugar Coating Machine
- Fully-Automatic Gummy Bear Sugar Coating Machine
How Much Does a Gummy Bear Sugar-Coating Machine Cost?
Gummy bear sugar-coating machines are available in different types as well as automation levels.
Due to that variation, you will realize that the gummy bear sugar-coating machines vary in prices as well.
Apart from the different types of machine, the quality of the machine will also way heavy on determining the price.
Obviously, you will pay a higher amount of money by increasing the number of gummy bear machines.
Generally, the cost of gummy bear sugar-coating machines varies between 500 and 30,000 US dollars.
What are the Advantages of Using the Gummy Bear Sugar-Coating Machine?
There are quite a number of benefits that you will derive from using the gummy bear sugar coating machine.
Here are some of the benefits of having the gummy bear sugar-coating machine within your production line.
Sugar coated gummy bear
Increases Speed of Production
Gummy bear sugar coating machines increase the speed of producing or coating the gummy bears.
You will be able to accurately mix all the ingredients and coat gummy bear candy within a very short period.
Increases Accuracy of Sugar-coating Gummy Bear Candy
Well, with the gummy bear sugar-coating machine, you will increase the accuracy with which you coat gummy bear candy.
You will measure and mix all the ingredients with more precision and also monitor every step with ease.
High Durability Levels
Gummy bear sugar coating machines are highly durable equipment that will serve you for a very long period.
The main material which is stainless steel has very high tensile strength and does not corrode easily thus increasing durability.
Easy to Operate
Fully automatic gummy bear sugar coating machines are easy to operate especially with the presence of the control panel.
It has an HMI that will automatically allow you to configure and monitor the entire gummy coating process.
Easy to Clean and Maintain
You can also clean and maintain the gummy sugar-coating machine with ease due to the easy to clean materials.
The main materials do not stain easily and you can just maintain it by doing regular cleaning, lubrication and part replacement.
How Do You Choose a Good Gummy Bear Sugar Coating Machine?
You need a proper plan in mind before indulging in the whole process of choosing gummy bear sugar-coating machines.
Here are some of the main technical specifications that you must have in your mind when choosing the sugar-coating machine.
Level of Automation
You will look at the level of automation in terms of your gummy bear production capacity.
For instance, in large scale production of gummy bear candy, you will need a fully automatic gummy bear sugar-coating machine.
Type of Materials
The best material that your machine must have is stainless steel which is highly durable and easy to clean.
Dimensions of the Machine
Gummy bear sugar coating machine are available in different sizes depending on your production capacity.
You will determine the dimensions of the gummy bear sugar-coating machine through the length, width, and height of the machine.
Design of the Machine
Gummy bear sugar coating machines come in various designs depending on the machine specifications.
You can also talk to your machine manufacturers on how to come up with a custom design of the sugar-coating machine.
Speed of Production
In addition to the design, you must also have the element of speed in mind.
Here, you will determine the speed of production according to the scale of production.
For instance, large scale production of gummy bear candy requires a machine that sugar-coats gummy bear candy faster.
Which Equipment Do You Need Alongside the Gummy Sugar-Coating Machine?
Gummy bear sugar coating machines require quite a number of machines to help in complete gummy bear production.
The equipment that you will need are responsible for performing different types of functions within the production system.
Here are some of the main machines that you will need alongside the gummy bear sugar-coating machines.
· Gummy Bear Making Machine
You will need the gummy bear making machine to help in making the gummy bear candy.
It is capable of producing different quantities, shapes and colors of gummy bear candy.
Gummy making machine
Gummy Bear Sorting Machine
After complete production, you will need the gummy bear sorting machine to sort the gummy candy into various shapes and colors.
It will also make it easier for you to package the gummy bear candy in different weight categories.
Gummy Bear Packaging Machine
Well, you must also have the gummy bear packaging machine alongside the gummy bear sugar-coating machine.
The packaging machine will make it easier for you to accurately package sugar-coated gummy bear candy with ease.
Gummy Bear Cleaning Machine
You will need the gummy bear cleaning machine to get rid of the excess sugar-coating ingredients on the gummy candy.
It has oscillating brushes that will simply dust off the sugar-coating ingredients from the gummy bear candy.
Gummy Bear Depositing Machine
You need the gummy bear depositing machine to help in proper deposition of gummy bear candy.
It is capable of accurately measuring the right quantity of gummy bear candy that you will deposit among other functions.
How Do You Maintain High Quality in the Gummy Bear Sugar-Coating Process?
Well, proper maintenance of the gummy candy sugar-coating machine is the key to having a durable machine.
The process of maintaining high quality begins with the manufacturing process of the gummy bear sugar-coating machine.
You must ensure that the production process of the machine is in accordance to the quality specifications.
Implying that the machine must have high-quality materials and follows the production guidelines to the letter.
Apart from that, you must do a proper test on the machine before you start using the machine.
The main tests that you will perform include:
- Factory Acceptance Test (FAT)
- Installation Quality Tests (IQ)
- Operational Quality Test (OQ)
The main maintenance procedure often involves the following:
Cleaning the Machine
It is important that you clean the gummy bear sugar-coating machine on a regular basis especially after every use.
Some of the modern machines come complete with a clean in place system that gets rid of the dirt from the machine.
Lubricating the Machine
You must also tale care of the moving parts of the machine by lubricating them with enough oil or lubricants.
Here, you will ensure that you change the oil on a regular basis while lubricating the moving parts of the machine.
Replacement of the Worn-out Parts
You must also conduct proper replacements of the worn-out parts of the gummy bear sugar-coating machine.
It also involves regular inspection of the machine to ensure that you identify the worn-out parts of the machine.
How Can You Boost the Gummy Bear Sugar Coating Process?
Sugarcoating of gummy bears is also a very important process that you can boost to increase production.
You can boost the sugar-coating of gummy bears through the following steps.
Using High-Quality Gummy Bear Sugar-Coating Machines
Sugar coated gummies
You should consider using high-quality gummy bear sugar coating machines to boost the sugarcoating process.
High-quality machines will reduce the risks of machine downtime thus boosting the entire process.
It will also ensure that you produce and sugarcoat gummy bear candy using the materials.
· Hiring or Training Personnel
You should consider hiring trained personnel with proper knowledge on how to sugarcoat the gummy bear candy.
Apart from that, you can simply train your personnel on the best techniques to employ during the gummy bear sugarcoating process.
· Proper Maintenance of the Machine
You must also maintain the gummy bear sugar-coating machine on a regular basis.
It will ensure that your machine works well thus optimizing the whole gummy bear sugar-coating process.
· Proper Setting of the Machine
You must also program the machine to sugar-coat the gummy candy with the best ingredients under optimum conditions.
It will ensure that you get the best out of the machine thus boosting the entire sugarcoating process of gummy candy.
What Problems Would You Experience During Sugar-Coating Process of Gummy Bears?
Sugar-coating of gummy candy may run smoothly but at times there are particular hitches that derail the entire process.
One of the issues that you might experience during the sugar-coating process is melting of gummy candy.
Gummy candy might melt during the sugar-coating process due to an imbalance in the ingredients.
The main ingredient that leads to melting of gummy candy is citric acid might be in excess.
You can sort this out by ensuring that you measure all the ingredients accordingly to prevent them from melting.
Which Precautions Must You Take When Sugar-Coating Gummy Candy?
You should be very careful when handling the entire process of sugar-coating gummy candy.
Here are some of the precautions that you must adhere to.
· Wear Protective Clothing
You must put on protective clothing that will protect you from any form of injury that might occur during the process.
· Inspect the Machine
You must also conduct thorough inspection of the machine before you begin working with it.
During the inspection process, you should make sure that you fix any problem that you may identify.
· Proper Setting of the Machine
It is also very important to set the machine according to the sugarcoating specifications.
This will help in reducing the possibilities of damages on the gummy candy or the machine.
Clearly, sugar coating gummies can be a challenging task without the right information.
With the information in this guide, you should be able to sugar coat gummies to remain competitive.