In the pharmaceutical industry, in particular, the infusion bag machine is regarded as one of the most important equipment in the production process.
This unit is also common in a wide range of industries especially in packaging different materials such as liquid, gas, and paste among others.
In this article, I want us to look at the various aspects that revolve around an infusion bag filling machine.
So that at the end of it all, you shall be able to determine numerous aspects surrounding this type of equipment and its use.
For that reason, let’s get down to the task;
- What is an Infusion Bag Filling Machine?
- What is an Infusion Bag?
- Benefits of an Infusion Bag Filling Machine
- Types of Infusion Bag Filling Machines
- Main Parts of Infusion Bag Filling and Sealing Machine
- Basic Working Principle of an Infusion Bag Filling Machine
- Considerations when Buying Infusion Bag Filling Machine
- Future of Infusion Bag Filling and Sealing Machine Technology
- Infusion Bag Filling Machine URS
- SaintyCo: Your Premium Infusion Bag Filling Machine Manufacturer
- Applications of an Infusion Bag Filling Machine
What is an Infusion Bag Filling Machine?
Well, first of all, it would be of great importance to describe this particular machine for a better understanding, especially if you’re hearing it today.
Infusion bag filling machine
Ordinarily, this machine refers to a piece of equipment used for packing and closing preformed infusion bags of different capacities.
It features a wide range of equipped components that as well as mass flow meters which help in guaranteeing accurate and stable filling process.
This equipment can also fill infusion bags of different capacities within the different timelines, of course depending on various factors.
And by the way, it is the infusion bag filling machine that has contact with the final product hence guaranteeing maximum reliability when it comes to hygiene, and quality.
Disposable infusion bag
In other words, it implies that this machine has to preserve the characteristics of a product during the filling phase.
At the same time, it also has to be easy to clean or easily sterilized when it when in contact with products that are seemingly sensitive to contamination.
From this description, at least you can now have an idea of what this equipment looks like and an overall overview of what it does.
We shall, however, look at more of these in the subsequent sections of this particular guide.
That notwithstanding, let’s now find out more about the reasons why investing in this type of machine would be advantageous.
What is an Infusion Bag?
Of course, it would also be necessary to understand what ideally an infusion bag entails.
The essence of this is to make it possible for you to get a deeper understanding of what the machine does.
Okay, this is the thing!
Understanding of an infusion bag is majorly from a pharmaceutical perspective.
So in simple words, an infusion bag refers to a cuff and a bladder device that is specially designed and used for pressurizing sterile parenteral fluids to patients.
Some examples of sterile parenteral fluids include blood and IV solutions.
The intention of pressurizing these fluids is to help in providing a relatively fast infusion into patients that suffer from hypovolemia and related complications.
As you can see, these bags are entirely necessary for the medical field hence the need for a machine that fills them when needed.
The infusion bags often come in different capacities of 500cc, 1000cc, and 3000cc volumes.
So to make it possible for you to pressurize these bags, you need to insert them into the cuff of the pressure infusion device.
The pressure in the bag allows for the faster infusion of the blood into the human’s body.
Normally, the infusion bag also has a valve which is used for controlling the airflow through the bladder.
Components of infusion bags
At the same time, it helps in optimizing the pressure on the IV bag either by increasing or decreasing air which is inside the bladder.
Uses of Infusion Bags in the Pharmaceutical Industry
Well, the truth is that infusion bags are commonly used in the pharmaceutical sector.
We have two primary uses of this particular product which include the following.
Patient in hospital – Photo courtesy: Very Well
1) Rapid infusion of blood, IV solutions, blood expanders, and products
This is what enables patients to have a stable blood flow in case they are suffering from various ailments including hypovolemia.
It is the rapidity of the process that makes this particular bag quite useful since it helps in ensuring that the infusion takes place accordingly.
The design of this bag was originally to help in decreasing the infusion time that is needed to infuse blood.
It happens that gravity-fed blood or IV solutions and products can take up to more than an hour for delivery to the patient.
However, with the pressure infusion bags deliver blood to the patient in a matter of seconds.
Moreover, the pressurized infusion of all the elements which this particular bag carries is what makes it worthwhile especially to the patient.
2) Invasive pressure monitoring procedures
This is the other essential use of infusion bags.
This bag is necessary when it comes to retarding and retrograding the flow of blood as well as maintaining the indwelling catheter patent.
All these are critical particularly when it comes to Intra-arterial pressure monitoring and Swan-Ganz catheterization monitoring.
Both of them use a pressurized plumbing system.
In this case, the essence of this bag is majorly to help in preventing the retrograde blood flow into the catheter and plumbing.
Ideally, it happens that the entire system is activated by a flush valve which tends to regulate the flow of solution into the patient.
Additionally, the flush valve also allows for rapid flushing when necessary.
Types of IV Infusion Bags
You see, what happens is that the IV solutions are often available in some form of container, or bag for that matter.
This bag is usually sturdy, flexible and made of plastic material.
Well, it imperative to know that the IV fusion bags come in different forms.
So in most instances, the categorization of different types of IV fusion bags usually are on the basis of size.
These bags majorly come in two different types which are;
- Main IV bag
- IV piggyback bags
Main IV bag is also known as the primary IV bag is the larger type of this bag in terms of size.
They are the type of bags which contain 1 liter of the fluid or IV solution.
The primary IV bag is mainly used for continuous hydration during the administration of IV therapy.
On the other hand, IV piggyback bags also known as intermittent IV is relatively small and majorly used for delivering medication intermittently throughout the medication process.
Necessarily, since they come in smaller sizes, you can use them to provide medication several times throughout the day.
Most of the IV piggyback bags typically come in sizes or capacities of 50, 75 and 100 millimeters.
And this explains why in most cases you will have to use them intermittently since they drain fast during the therapy.
Other than that, another significant aspect to know about the IV infusion bags is the styles.
So it happens that you’re likely to find three common styles or designs of these bags in the market.
These designs include a gusseted, pillow and flat bottom infusion bags.
Nevertheless, these designs come in the different shapes that I did describe above.
Benefits of an Infusion Bag Filling Machine
This is the thing;
The modern processes in the pharmaceutical industry, as well as other relevant ones, require any element that provides efficiency and quality.
There is also the need for investing in equipment that makes it possible for you to reduce on time but at the same time offers reliability.
In this section, I want us to look at some of the beneficial reasons that make this particular machine a worthy investment.
And some of these reasons include the following;
Infusion bag filling machine
· Saves labor through automation
What happens in this instance is that this machine plays the key roles in the entire processing requirements.
Ideally, when using this machine, you’ll notice that you’ll be able to save quite a significant need for labor.
Of course this essential given that you will also reduce the expenditure when it comes to paying for additional labor.
So at the end of it all, you’ll save a substantive amount of money which also means that you increase your net revenue.
· Allows for saving of raw materials by enhancing filling accuracy
This is also another crucial advantage of using this machine in pharmaceutical production.
It happens that quite a number of raw material often go wasted at a different point in-line processing.
So when you are working with this kind of machine, it is important to note that you’ll reduce the wastage of the material at the final stage significantly.
Of course, this is an aspect that every manufacturer yearns for since it helps in reducing the overall cost of production
Additionally, this machine also enables you to enhance the filling accuracy of the finished product into the respective infusion bags.
Therefore, you’ll be able to easily predict and ascertain the exact duration and quantity of filling the finished products into the bags.
· It conforms to the environmental safety requirements
A fundamental requirement of any pharmaceutical process equipment is conformity to the particular set of ecological and safety standards.
The infusion bag filling machine incorporates all the nitty-gritty that match the specific safety and environmental conformity needs.
This is essential because it makes it possible for you or any user for that matter to stay safe while filling the products on the bags.
Also, it allows you to get easy with the administration or authorities that are tasked with enforcing machine safety and environmental preservation laws.
What it thus implies is that you will hardly be at loggerheads with such personnel which is essential since it will reduce chances of compromising production process.
· It enhances efficiency and reliability
As I did mention in the introductory part of this section, the use of machines in any production process for that matter instills efficiency and reliability.
Use of infusion bags filling machine also helps you in attaining the necessary effectiveness that you need when processing a particular product.
By this I mean that you will be able to enhance on the particular duration it takes to fill the material in the infusion bag.
You will also determine the number of units which you can produce with a specific timeline, which is ideal when it comes to capacity expectations.
· Enables you to save on cost
Well, this is somewhat the biggest of all when it comes to the advantages of using this machine.
You see, what happens is that any step you take for the sake of reducing labor, but at the same time increasing efficiency helps in saving cost.
Of course, you and I know that in some instances, the cost of a production process tends to be crazy depending on varying factors.
But one thing for sure is that infusion bag filling machine in this case, helps significantly in reducing the unnecessary expenditures.
Such expenses mostly revolve around labor needs, wastage of raw materials, processing time as well as other random process requirements.
And as you can see, the advantages of having this machine in your production plant are quite numerous.
So it becomes a worthy investment as long as you understand how to use it and also if at all you can maximize on using it appropriately.
That said, we want to move swiftly to the next section and find out more elements still surrounding types of this machine.
Types of Infusion Bag Filling Machines
So this is the thing;
Typically, you need to understand that the infusion bag filling machines come in different types.
This is imperative because it makes your work easy especially when it comes to selecting the right one that suits your needs.
The most vital aspect regarding the type of infusion bag filling equipment is understanding what it entails and how it works.
For that matter, let us have a look at some of the common types of this machine that you are likely to come across.
1. Fully Automatic Infusion Bag Filling Machine
Just as the name suggests, this refers to the type of infusion bag filling equipment that is entirely computerized.
It is a type of machine where human interaction is somehow limited since many aspects, and parameters of this machine are computer-controlled.
Section of fully automatic infusion bag filling machine – Photo courtesy: Plumat
This IV bag filler features several components, and it is one of the most powerful, and reliable machines you can ever find around.
One common aspect of a fully automated infusion bag filler is that you need to be knowledgeable for you to use it efficiently.
Like I just did mention, most of its parameters are dependent on its automation system.
Therefore, it becomes even easier to ensure that you ultimately obtain better results only if you understand how to use it.
It is gradually getting popular in many pharmaceutical manufacturing companies although it is quite pricey.
2. Semi-automatic Infusion Bag Filling Machine
This is the second type of an IV bag filler that is commonly used in the pharmaceutical manufacturing industry.
Also, as the name suggests, this machine operates in a semi-automatic mode.
This is in the sense that it integrates both mechanical and computerized systems in filling the infusion bags.
In other words, a semi-automatic IV bag filler has parameters that are fully automated while others that are mechanically prompted.
Section of semi-automatic infusion bag filling machine – Photo courtesy: Acic Machinery
The good thing with this type of machine is that it not ideally cumbersome to operate.
So you’ll only require basic knowledge to operate this machine as long as you understand the specific parameters for each function.
A semi-automatic filling machine also features several components with each designed to perform a specific function in the filling process.
Of course, we will look at some of the components of this machine later on in this guide.
Back to the main point though!
This type of machine is also common in other industries such as biotech companies, laboratories, hospitals and manufacturers that require aseptic fills.
3. Single Chamber Infusion Bag Filling Machine
It refers to the type of infusion bag filler which contains one chamber.
In many instances, most of the modern single chamber infusion bag fillers often merge the manufacturing, filling and sealing of material into one.
It is a kind of machine that is wholly or semi-automated fills and seals the bags without any intermediate steps.
Single chamber units are essential especially when it comes to the faster production process as well as easy monitoring of the process.
4. Double Chamber Infusion Bag Filling Machine
This one is more or less similar to the single chamber infusion bag filler only that it contains two chambers.
It is much faster and more reliable when it comes to production and also produces more capacity in line production.
What the double chamber infusion bag filler means is that you can at some time choose to produce with a single chamber and at times switch to double chamber.
Now this one is vital because it gives you the option to choose from which is vital especially when filling and sealing different sizes of infusion bags.
Additionally, this kind of unit also has a higher filling accuracy of a margin error of ≤±2% hence demonstrating reliability.
Mostly, these are the main types of infusion bag filling machines you’re likely to find in the market and use for your production needs.
Of course there also other types that are also available.
The most critical thing nonetheless is making sure that you choose the right one which suits your needs accordingly.
Main Parts of Infusion Bag Filling and Sealing Machine
As you have seen earlier, an infusion bag filling machine consists of various parts and components.
It is these parts that coordinate together, making this machine achieve its functions – filling and sealing infusion bags.
For this section, the main focus will be on the major parts and components of this critical pharmaceutical machine.
Let’s get to it.
Infusion bag filling machine
· Automatic control system
Even though this industry has been dominated with manual and semi-automatic infusion bag filling machines, today’s designs feature a robust control system.
Quite a number of infusion bag filling machines adopt robust PCL systems, with easy to use HMI interface.
Through the HMI, users can adjust system parameters, troubleshoot and monitor all operations of the infusion bag filling machine.
Furthermore, the touchscreen HMI features a multi-language capability.
As a rule of thumb, go for an infusion bag filling machine that features intelligent control systems.
· Signal response system
This is a critical component in the infusion bag filling machine.
The coordination of various parts depends on signal transfer from one section of the machine to another.
Although the system may vary from one machine to another, modern infusion bag filling machines feature:
- Detection signs system
- Electromagnetic valve control
- Fully integrated control system
· Driving mechanism
As you will see later in this guide, you need to move infusion bags from one point to another.
In fact, the infusion bags will move from the point they are stacked together, then to sterilization station, filling section and sealing.
Even if the machine has an option for feeding films, which it later transforms to infusion bags, it must have a driving mechanism.
Also, you need a robust and accurate driving mechanism, which can be fully and easily integrated with the control system.
Most driving mechanisms feature:
- Electric motors, with servo motor being the best option
- Electrical control system
- Conveyor belt mechanism
But, why servo motors?
It’s because they guarantee precise and accurate positioning of bags, filling and sealing.
· Pneumatic system
You need clean and compressed air for the effective functioning of an infusion bag machine.
· Film feeding station
This where you will feed the film.
They come in varying sizes depending on the production capacity of the infusion bag filling machine.
· Bag forming station
In a more robust infusion bag filling line, you will only feed a film.
The machine will make the bags from the film.
· Cap feeding station
As you have seen with all infusion bags. They have caps.
Therefore, your machine should come with a section that allows it to feed caps.
· Filling station
It is in this section that the machine will fill the infusion bags with the appropriate content.
It is a carefully controlled and well-coordinated process that ensures accuracy and consistency.
· Sealing station
After filling the infusion bags, the next stage will be the sealing process.
It should ensure no leakage of the infusion bag content.
It is at this point that all that takes place.
Generally, these are some of the main parts of the infusion bag filling machine.
Now, let’s see how this machine works.
Basic Working Principle of an Infusion Bag Filling Machine
Well, one of the most critical aspects when it comes to infusion bag filling machine is understanding how it works.
Of course, the structure or design of this equipment is quite complex thus making it somewhat difficult to really get to know how it works in details.
Let’s have a look at this video:
However, as an operator, there is a need for making sure that you have an idea of the different parameters and functions of this machine.
In this section, therefore, we want to look at the basic working principle of an infusion bag filling machine.
So that when operating or using it to fill the infusion bags, you’ll have an idea and understanding which is also important in enhancing the overall efficiency.
Now, this is what happens;
This machine installs at aeration as well as a relatively dry place which is vital in making it somewhat stable.
Remember that this equipment can as well fit around four feet if there is a need to.
So the tube which needs to fill the material is first filled with water or alcohol which helps in washing the equipment while starting it.
The essence of this is to ensure that it reaches the necessary standards of food sanitation.
The plastic rool now inserts into the wheel which again adjusts the central line and making sure that it attains the same width when the roll is molding.
At this point, you have to screw the bolt separately and automatically adjust the poles of spring stress.
The sack then goes through the tube and then buckles the bag to ensure the strip symmetry.
The vertical and horizontal seal temperatures adjust accordingly, but the exact temperatures adjust depending on the film material and thickness of the bag.
This machine can start to fill the bag after approximately 20 minutes and can continuously do so as long as the power is on.
The equipment then gets the length of the bag by adjusting the pole position on the winch.
But you will notice that it takes longer to adjust out and shorter to adjust in.
During the process, all you need to do is press the button hence doesn’t need workers when it works.
All the parameter output of the process will display automatically at the counter.
When the film is used up, this machine stops at once and changes into another film, provides the fill material and it restarts.
But you also need to note that this equipment closes when it has a control valve on the liquid pipe.
Additionally, you also need to know that you cannot clean this machine with any metal tool since it will cause damage to the surface.
So you have to use a soft piece of cloth or wooden organic solvent after the temperature falls down.
So basically, that’s how this particular machine works.
It is the basic working principle that you can understand as far as its operation is concerned.
However, it is also vital to take note of the fact that the more you interact with the machine, the more you become familiar with how it works.
Section of infusion bag filling machine
So it will also become easy for you to monitor and evaluate different parameters of the production process.
And talking of parameters, we now want to move on swiftly to the next section and look at the essential considerations to factor in when buying this machine.
Considerations when Buying Infusion Bag Filling Machine
Listen, buying an infusion bag filling machine is quite a substantive investment that you have to take into account.
You see, what happens is that these machines come in various forms depending on a wide range of elements.
So in most instances, especially first-timers, it becomes quite difficult to know the right type of model that suits your needs.
Well, what this means then is that you have to know all the vital elements surrounding the equipment to make your selection work easier.
At this point, therefore, we want to look at some of these key considerations to always have in mind when shopping for this type of machine.
Technical specification of infusion bag filling machine
Some of these elements include the following;
i. Design and structure
Now, this is one of the most critical aspects to consider whenever you’re shopping for an infusion bag filling machine.
You see, these machines come in different designs and structures, of course depending on the manufacturer and other factors.
It is at this point that you need to figure out precisely the type of design that suits your needs.
Several factors can help you to determine the particular design of the machine that you need to choose.
For instance, you may decide to look at the size of the machine vis-à-vis the production capacity that you expect to deliver.
You can also look at the size of your workspace to determine the precise design which can suit it.
Additionally, you may as well look at the visual attractiveness of the particular design of the machine and see whether it satisfies you.
In a nutshell, you have a myriad of factors to determine the design and structure of this machine.
ii. Energy consumption
It is yet another vital but critical element which you must always consider whenever you’re looking for an infusion bag filler to purchase.
Undoubtedly, different machines come with different power capacities.
Thus it means that you will be able to differentiate the power consumption of a particular model depending on its rating.
Nevertheless, when doing so, there is a need for making sure that you also factor in the effect that the power needs have in the production process.
This way, you will be able to pick a suitable choice based on your production requirements.
In general, though, you should go for a specific machine which utilizes power efficiently since this is what will enable you to optimize your turnover.
A machine that over-utilizes power may not be ideal especially for small-scale filling and sealing of infusion bags.
iii. Startup time
This refers to the duration the equipment takes before it starts to process the fill material into the infusion bag.
What happens is that different models of infusion bag fillers have various startup times.
So you need to find out from the manufacturer before you eventually decide to purchase.
In most instances, the startup time is important because it helps you to determine the swiftness of filling the fill-solution.
And this is even more important especially when you are taking breaks in between during the production process.
Startup time is a significant consideration which you should never overlook because in general, it helps in determining the efficiency of filling the infusion bags.
iv. Ability to handle different films
Well, as you know, one the basic operating principle of an infusion bag filling machine is processing the films.
So it happens that the machines often use different films when filling the infusion bags.
However, in some instances, you’ll find that some models cannot handle different films be it in a single operation or simultaneously.
And that’s now where it becomes vital to ensure that you look keenly especially at what you want.
My recommendation nonetheless would be to go for a model that can handle different films.
This is a clear indication that the machine is reliable and also can guarantee efficiency at a time of need.
If the model cannot handle different films, then it means you cannot necessarily rely on it entirely especially when you are under pressure to deliver more.
This is the thing;
When dealing with an infusion bag machine, you need to know that it is techno-oriented.
What I mean here is that this is a type of equipment that integrates different types of technologies into one.
And so all you need to do is essentially ensure that you purchase a machine that you can easily use irrespective of its operational needs.
Of course, most of this equipment often comes with user manuals which help you to familiarize with how to operate them.
But it is also important to go for a relatively simple one which doesn’t give you a hard time to operate when filling the infusion bags.
In any case, you can also seek assistance from an expert or better still learn how to operate one before finally deciding to purchase.
vi. Regulatory compliance
Well, most of the production machines that you find out here have to be authorized by a specific regulatory body.
Infusion bag filling
The essence of this is always to help in making sure that the machine complies with the safety and environmental standards.
When shopping for this equipment, you must ensure that you check at all the documents and ensuring that it complies with the required standards.
The manufacturer should also issue you with a certificate of compliance as a way of validating that it is indeed approved by the relevant body.
It is important to do so because it prevents you from an unnecessary altercation with the authorities.
At the same time, it also helps in enhancing safety and environmental standards when using it to fill the infusion bags.
The most important thing in this case nevertheless is making sure that you determine the particular regulatory compliance standards the equipment needs to meet.
vii. Production Rate/Hour
Another critical aspect which you need to consider when shopping an infusion bag filler is the rate at which it fills the bags.
Ordinarily, you have to know how many bags does the particular unit fills in a given duration.
In most instances, you’ll be able to know this rate per hour, and from that, you’ll determine if it suits your needs accordingly.
In other words, it is important to choose a machine on the basis of speed.
Believe me, this production rate/hour is essential given that it enables you to know the capacity you’ll be producing.
Several modern machines for filling infusion bags have incorporated a technology that makes it possible for you to adjust the production rate.
So you’ll find that they come with a setting which you have to set accordingly depending on your preferable rate per hour and fill material.
So that even makes it easier for you mostly in improving the efficiency and reliability of the overall production process.
viii. Orientation, Changeovers, and maintenance
Well, as you know, this type of machine is something that can run for as many hours as possible provided that it’s in mint condition.
So probably, most of its components, in one way or the other tend to wear out or at times break down.
You, therefore, need to ensure that you pick a model that is relatively easy to maintain and has most of its parts readily available.
When it comes to changeovers, you also have to understand that at some point you will also need to change the films and sizes of infusion bags.
So it is better to understand the ease of the infusion bag to adapt to various changeovers and how effective it picks up after each change.
And finally, it is also important to consider the orientation of the machine whenever you’re shopping for one.
You know this is an element which will make it possible for you to see whether it fits your requirements or not.
Now all these are the fundamental considerations that you have to factor in whenever you’re thinking of purchasing an infusion bag filling machine.
As you can see, they play critical roles in one way or the other as far as efficiency and reliability of filling the infusion bags are concerned.
Therefore, next time you’re thinking of shopping for this type of machine, ensure that you revisit this guide to get the vital insights.
For that reason, let’s now move to the next section and discuss more regarding the future of the infusion bag filler.
Future of Infusion Bag Filling and Sealing Machine Technology
One thing that you have to have in mind is that most of the medical or pharmaceutical products will somewhat never become obsolete.
Infusion bag filling machine
So why am I making such a powerful statement?
This is what happens, as long as human life continues to exist, people will always fall sick or suffer from various ailments from one time to another.
And treating or managing such conditions will always require incorporation of these medicinal products.
Now let’s get back to the main point of this section.
Statistics show clearly that the infusion bag market is continuing to grow.
In fact, according to a particular German medical trade group, this type of pharmaceutical product is increasingly sought after in many parts of the world.
For that reason, it becomes apparent that the future of this machine is obviously continuing to grow.
The impact of this is that it is predicted that in a few years to come, many individuals, medical business units and hospitals will continue to buy these machines.
Also, the number of manufacturers of this equipment is also increasing which makes it quite evident that the demand for the same is somewhat rising.
The most important thing to understand in regards to the future of an infusion bag filling machine its widespread use.
You see, many of the units that are currently getting into the market ideally incorporate a high level of technology.
So this of course good for the betterment of the production process since the technology helps in a significant way to eliminate human error.
Many pharmaceutical processes are in dire need of a supply of infusion bags.
So this simply means that there will always be demand for machines to fill the particular materials inside the infusion bags.
In a nutshell, the future for infusion bag filling and sealing machines remains bright and apparent since the need for such materials is increasing worldwide.
I can confirm to you that the demand for this product will continuously grow over the years.
Remember that scientists are also working tirelessly throughout and discovering more uses and materials to fill in the infusion bags.
So with time, you’ll notice that the materials that this machine will be filling in the infusion bag will be quite numerous.
All you need to do is making sure that you buy a machine that suits your needs as far as filling the infusion bag is concerned.
Infusion Bag Filling Machine URS
Listen, one imperative aspect when it comes to infusion bag filling machines, or any other pharmaceutical equipment is quality control.
All measures surrounding quality and efficiency have to be put in place as a way of establishing the necessary manufacturing processes.
And this is where the URS comes to play.
Infusion bag filling machine URS
So what is URS anyway?
I know this is a question that is probably running through your mind after reading the introductory sentences of this section.
For that reason, let me break it down for you in layman’s terms for a better understanding.
URS is an abbreviation for User Requirement Specification which simply refers to a list of all the requirements of a buyer in regards to the equipment they are purchasing.
So in this case, URS refers to a list of requirements which you need to know when purchasing an infusion bag filling machine.
Usually, it is the equip user department that prepares the URS and the sent to the manufacturer to make it as desired standards.
The truth is that URS contain several points which give the requirement specification.
However, in this guide, I will give a brief overview of the major points that are often included in pharmaceutical URS for infusion bag fillers.
It is the first URS for this machine which is equally important for your sake.
Ideally, you’ll find that there’s a brief introduction of the specific model you’re purchasing.
When it comes to this point, quite a number of things come to play.
First is the intended use of the machine.
This revolves around the use of the machine in manufacturing, which in this case is filling the material in infusion bags.
The other point to note here is the capacity. There should be the capacity required for this equipment, and in this case, it should be in liters.
Space availability is also essential which merely means the available space for installing the equipment including height, width, and length.
The accuracy of the particular model should also be available and if possible even in decimal digits.
Cleaning requirements of the instrument are also necessary and specific one should be highlighted if there is any.
Then there are also specific requirements of the instrument.
In this case, such requirements tend to vary depending on various models of these machines.
But in overall one of the specific requirements, you’re likely to encounter are the quality of the instrument’s material.
The number of baffles or filling rate per hour are also among the other fundamental specific requirements.
· Operational requirements
These are also important aspects of infusion bag fillers as far as URS for the same is concerned.
Some of the elements revolving around operational requirements include;
- Functional requirements, which in principle specifies all the necessary technical specifications for the machine.
- Operational requirements outline those that facilitate operations of various parameters of the machine.
- Control system describes specific equipment control requirements such as ON/OFF among others.
- Power requirements outline on various elements to do with power such as power failure as autostart or manual.
- Environmental requirements are factoring in elements such as temperature and humidity of the area where you shall install the machine.
- Safety requirements outline all the relevant safety measures revolving around the instrument especially during operation.
- Other requirements also play a role in the overall URS of the infusion bag filling machines.
· Compatibility and support
It is also another critical part of URS that should be outlined in the infusion bag filling instrument.
Some of the elements that surround compatibility and support include;
Utilities: This is majorly about the available power supply which an instrument shall be operated.
It also describes the requirement of UPS and other specific but related elements.
Availability of the machine is the second aspect here which is merely about the continuous operating time of the instrument in terms of hours or working shifts.
Other requirements under this URS are supporting documents such as user manuals, circuit diagrams, spare part list, and warranty letter among others.
Well, this is also another important URS that you must have in mind as far as infusion bag fillers are concerned.
There is a need for making sure that a list for all abbreviations used in the user requirement document is provided.
The USR document should also entail all the relevant titles of guidelines or reference books accordingly.
Then finally, there has to be a formal approval which has to entail details such as name and designation of the person who prepares the document and the approver.
So basically, these are the Infusion Bag Filling Machine URS that you are likely to need.
But then there is also another point which you also need to understand.
This is the thing, as I did mention earlier on, the models for this type of instrument vary extensively.
So it is expected that the URS will also vary from one machine to another, of course, depending on the manufacturer.
That notwithstanding, the ones that I have described here are some of the basic and fundamental URS for a wide range of infusion bag filling machines.
In the next section, we will look at one of the most reliable instruments for filling infusion bags which you ought to seek in the market.
SaintyCo: Your Premium Infusion Bag Filling Machine Manufacturer
You see when it comes to dealing with pharmaceutical machines, one element to always have in mind is purchasing from a trusted dealer.
Of course manufacturers for various models are several, and that’s why it would be necessary to ensure that you stay keen when making your selection.
SaintyCo Infusion bag filling machine
Incidentally, it is quite unfair by all standards to let you read all the information on this guide without providing or suggesting an alternative for this machine.
For that reason, I want to highlight for you one of the best manufacturers of this instrument that you can ever find in the market.
SaintyCo is a leading pharmaceutical equipment manufacturer that deals with a wide range of quality and reliable machines.
And expectedly, this manufacturer has one of the best and versatile infusion bag filling and sealing machine.
The model that SaintyCo produces is known as SaintyCo’s NS-A2 Infusion Bag/CAPD Bag Filling-sealing Machine.
SaintyCo infusion bag filling line
This instrument from SaintyCo features a number of elements suitable for most of the manufacturers of this product.
For example, it is relatively compact size hence uses just a small space.
This is ideal since it ultimately enables you to save space in the plant for other machines or operations.
It offers convenience when it comes to installation, it’s easy to clean and also to sterilize using CIP/SIP system.
This particular equipment also has a filling speed of 1300 bags/hour and features a PLC touchscreen for easy operation of different parameters.
NS-A2 Infusion Bag/CAPD Bag Filling-sealing machine also has high filling accuracy and a filling capacity that is within a large extent.
In a nutshell, this one of the best infusion bag filling machines that you need to consider when looking for one on the market.
The reliability which it offers is quite fundamental hence guaranteeing you the best results possible in the entire process.
Applications of an Infusion Bag Filling Machine
As you can see from this guide, it is somewhat apparent that this machine necessary in filling the infusion bags.
However, it is also vital to understand that there are other industries which also use it for other different functions.
So in this section, I want us to look at some of the common applications where this instrument is likely used.
· Pharmaceutical industry
This is arguably the most dominant industry where the use of an infusion bag filling machine is quite common.
You see, the infusion bags are majorly used for holding different types of materials for medicinal purposes.
Infusion bags for drugs
Even from this guide alone, it is obvious that the machine is key when it comes to filling the infusion bags for pharmaceutical use.
So you’ll find that various hospitals, laboratories, and other pharmaceutical-related institutions use this machine widely.
It helps in enhancing the entire process and also maintaining the key standards for producing different materials.
Additionally, this machine also helps in observing the sanitary requirements especially in the manufacturing process of the fill material.
· Food manufacturing industry
It is also another area where this machine is also commonly used.
In most cases, it is used by the particular food processing factories that pack their products in bags or containers similar to the infusion bags.
Even though the process could be a little bit different as well as a number of parameters, the concept that the machine uses nonetheless remains the same.
· Beverage manufacturing industry
This is also the other sector that used the infusion bag filling machine in processing some of their products.
You’ll find that some beverage processing factories also store or pack their products in bags which are more or less similar to the infusion bags.
And since the process needs to be somehow fast and could be voluminous, this machine becomes handy.
It generally helps in fast-tracking the process and also enhancing the overall efficiency and reliability of the filling process.
So these are generally the key applications of an infusion bag filling instrument you’re likely to come across.
Remember it is important to know that the process for all these and many other applications of this machine could vary.
However, the concept for the same is more or less similar.
So this is generally all about the infusion bag filling machine.
As you can see, it is quite detailed, and of course, I have not exhausted every detail.
Nevertheless, this information is imperative for you to understand the basics but critical elements of this particular machine.
But what you should never forget here is that when looking for an ideal infusion bag filler, always think of SaintyCo’s NS-A2 Infusion Bag/CAPD Bag Filling-sealing Machine.
Trust me; it will never disappoint you.
Otherwise, if you have any questions, inquiries, addition or clarification regarding the information on this guide, feel free to contact us.
We will surely offer the best necessary help within the shortest time possible.