Choosing a jelly manufacturing machine can be an overwhelming task.
That’s why this guide will make everything simple for you.
It explains everything you need to know about the jelly making machine.
Keep reading to learn more.
How does Jelly Manufacturing Machine compare to Gummy Candy Manufacturing Machine?
You will use a jelly manufacturing machine to make jelly by mixing different ingredients.
You will use a gummy candy making machine when you want to make gummy candies such as a gummy bear.
You can choose to have a fully automatic or semi-automatic jelly manufacturing machine to gummy candy manufacturing machine.
Both of these manufacturing machines can be integrated into the production line to increase your production efficiency.
Both of these machines have different components that make them work efficiently and effectively.
In terms of ingredients used, both machines require that you use different ingredients so that they can produce the final product.
Generally, fully automatic jelly and gummy candy manufacturing machines will cost more than their semi-automatic counterparts.
Both of these machines are made out of durable stainless steel.
Jelly Making Machine
What are the Main Parts of the Jelly Manufacturing Machine?
A jelly manufacturing machine is composed of different parts that enable it to work efficiently in the production of jelly.
All these parts work together and it is also important to understand how they function.
Here are the main parts of a jelly manufacturing machine and their respective functions:
Parts of the jelly machine
· Electric Unit
This part has the main function of providing power to the jelly manufacturing machine.
It also maintains the power in the right amount for the machine to work optimally.
This part is secured so that it is not easily tampered with.
· Cleaning System
This part of the machine has brushes that move back and forth.
This helps to clean the jelly manufacturing machine.
· Control Panel
This part is composed of a touch screen and the Human Machine Interface [HMI].
It gives you the capability of controlling the machine with ease.
It also allows you to monitor the jelly production process from a central point.
· Transport System
The main function of the transport system is to move ingredients from one point to the other in the jelly manufacturing machine.
It also has tubes, conveyor belts, and rails that will assist in moving the jelly and the products to different points in the jelly manufacturing machine.
· Lubrication System
As you know, a jelly manufacturing machine has many moving components.
In order to reduce the tear and wear of these parts, you will use the lubrication system to oil the moving parts.
The greasing of food-grade lubricants together with the jelly manufacturing ingredients is also done with the help of the lubrication system.
· Machine Hopper
Before you begin manufacturing jelly, all ingredients have to be in a central point.
The machine hoppers’ main function is to receive the jelly manufacturing ingredients.
It will also maintain the temperature of the jelly manufacturing ingredients in the optimal condition.
· Pressure System
Also known as the pneumatic system, this part will maintain and control the air present in the jelly manufacturing machine.
Ingredients that will need to be pushed from one part to the other rely on this pressure system.
· Mixing and Melting Tank
All jelly manufacturing ingredients have to be in a homogenous state before you start producing jelly.
This mixing and melting tank uses heat to melt all ingredients together.
This soft liquid can now be moved ahead in the jelly manufacturing machine so as to produce jelly.
The main function of sensors in a jelly manufacturing machine is to maintain safety standards at all levels.
It is capable of detecting malfunctions in the jelly manufacturing machine.
It will then inform you of the malfunction so you can be aware and take action.
In other cases, it can shut down the jelly manufacturing machine completely if great danger is detected.
It will also detect the level of ingredients contained in the hopper.
· Cooling System
Maintaining the correct temperature will ensure that all jelly manufactured is in the correct standard.
You can easily control the cooling system from the control panel.
Excess heat is eliminated from the jelly manufacturing process.
How does Jelly Manufacturing Machine Work?
A jelly manufacturing machine mixes and boils all the jelly manufacturing ingredients together so as to produce jelly.
All the parts of the machine work together to accomplish this.
You have to check the machine to make sure all parts are working properly before you start manufacturing jelly.
Here is how the jelly manufacturing machine works in the manufacturing of jelly:
Mixing and Boiling of the Jelly Manufacturing Ingredients
A jelly manufacturing machine will mix and boil all the ingredients that are used to manufacture jelly.
This is done to produce a liquid homogenous mixture.
All this is done in the boiling and mixing tank.
You will allow the machine to mix and biol all the ingredients.
This process can take about 20 minutes to 30 minutes.
Side note, you can find jelly manufacturing machines that will rotate the mixing tank at a constant rate while heating it.
As the jelly manufacturing ingredients are being boiled, you are to add citric acid as it is one of the ingredients.
Since jelly comes in various colors, you will add the food-grade color of choice to determine its final colors.
Some of the other ingredients you will add include flavor, sugar, and pectin or gelatin.
When you notice that the mixture has produced scum or foam, it is now ready for the next stage.
You will have to test the jelly to make sure that it is made in the correct standard and it meets the specifications set.
This test can be done in the laboratory.
Once the quality test is passed, you will move on to the next stage which is the cooling stage.
The Cooling Process
The jelly that has been manufactured has to form well otherwise it will be substandard.
To accomplish this, the machine has a cooling system that gets rid of excess heat from the jelly.
The jelly manufacturing machine forms a paste that is soft.
Also, the paste needs not to be either chewy or gummy.
This means that you will need to do the correct weighing of the jelly manufacturing ingredients.
· The Packing Process
The final product has to be packed before being shipped to stores.
You can use either glass or plastic packages.
In some instances, you can also pour hot jelly on glass jars and allow them to cool there.
How can you Skyrocket your Business with Jelly Manufacturing Machine?
Every jelly manufacturing business is in it to produce high-quality jelly as well as making profits.
You are to pay close attention to the jelly manufacturing machine you are choosing for your business.
Some of the steps you can take to skyrocket your jelly manufacturing business include:
- You are to regularly maintain your jelly manufacturing machine so that it is in the best working condition.
- You also need to know how the different parts of the machine work to help you know if all is well.
- You are also to hire professionals who will operate the machine with ease.
- In case the machine develops a problem, you should also know how to easily troubleshoot the jelly manufacturing machine.
- You are to invest in your branding so that the packaging is of the highest quality and attractive to your customers.
- You are to understand the functions of the parts of the machine so that you can replace them when needed.
- You are to keep in touch with the jelly manufacturing machine suppliers for quick reliable maintenance and repairs.
- You can purchase the highest quality jelly manufacturing machine that meets your needs and will give you the desired outcome.
- You can also have a high-quality jelly packaging machine to complement the jelly manufacturing machine.
How do you Determine the Production Capacity of Jelly Manufacturing Machine?
Production capacity is the maximum output that can be produced by a jelly manufacturing machine.
The capacity will always be available on the technical specifications of the jelly manufacturing machine.
A fully automatic jelly manufacturing machine will have a higher capacity than a semi-automatic jelly manufacturing machine.
The technological advancement of the jelly manufacturing machine is also a determinant of its capacity.
In general, bigger jelly manufacturing machines have a higher production capacity compared to smaller versions of jelly manufacturing machine.
Jelly and candy deposit line
What are the Benefits of Jelly Manufacturing Machine?
There are numerous benefits when it comes to using a jelly manufacturing machine.
Some of the advantages of using a jelly manufacturing machine include:
Increase in the Level of Production
The main advantage of using a jelly manufacturing machine is that your production capacity will increase.
A fully automatic jelly manufacturing machine has a higher level of production compared to a semi-automatic jelly manufacturing machine.
Quality Production of Jelly
While using a jelly manufacturing machine, you will manufacture jelly of the highest quality.
This is evident since jelly manufacturing machines do adhere to the set standards from the legal authorities.
You will be able to manufacture a lot of jellies simply by using a jelly manufacturing machine.
This is because the machines can work over and over again while maintaining the standards set.
Low Cost of Production
The initial cost of purchasing a jelly manufacturing machine will be high.
In the long run, since the machine will be manufacturing jelly for years, the overall cost of production will be lower.
For example, for a fully automatic jelly manufacturing machine, you will only need a small number of human laborers.
A jelly manufacturing machine that has a self-cleaning system will make you spend less in the long run.
Ease of Use
It is easy to use a jelly manufacturing machine as it has the manual that will instruct you on how to operate it.
A touch screen and human-machine interface will allow easy control of all the functionalities of the machine.
What are the Limitations of Jelly Manufacturing Machine?
All machines do come with their limitations and this is also true for a jelly manufacturing machine.
Some of the limitations include:
· High Price
Purchasing a jelly manufacturing machine will cost you a lot in the initial phase of setting up your business.
Since jelly manufacturing machines have dry units in them, they pose a danger of exploding.
This is made possible by the frequent sparks that these parts produce.
What Types of Jelly Can you Produce with Jelly Making Machine?
A jelly manufacturing machine has the capability of producing a wide variety of jelly.
These varieties are brought about by the ingredients used.
Some of the jelly you can produce with a jelly manufacturing machine include:
- Green grape
Which Support Equipment do you need alongside Jelly Manufacturing Machine?
A jelly manufacturing machine can work with other support equipment in the production of jelly.
The support equipment will do other tasks that the jelly manufacturing machine is not able to perform.
Some of the support equipment you will need to include:
The Cooling Tunnels
These tunnels are used to cool jelly that has been packed while still hot.
The temperature of the packaged jelly will be cooled down to a desirable level.
The Coil Cooker
This support equipment is used to heat and boil the jelly making ingredients.
It helps to dissolve other ingredients used in the manufacture of jelly.
Such ingredients are like sugar and glucose.
Jelly Packaging Machine
Once you have manufactured jelly, you need to package them suitably.
The packaging can be done in glass or plastic containers of different shapes and sizes.
The Weighing Machine
This machine does the job of weighing the ingredients to be used in the jelly manufacturing machine.
It makes sure that the right amount is used to manufacture jelly.
It also does the job of weighing the jelly that is to be packaged by the jelly packaging machine.
· Additive Blending Machine
This machine will do the job of adding other ingredients in the production unit.
It adds these ingredients in the right amount and at the right time.
What are the Quality Standards of Jelly Manufacturing Machine?
The best jelly manufacturing machine meets all the quality standards set by international bodies.
This will ensure that the jelly manufactured is of the highest quality and are fit for human consumption.
Some of the quality standards that a jelly manufacturing machine should meet include:
- CE Quality Standards
- International Standards Organization Quality Standards [ISO]
- Food and Drug Administration Quality Standards [FDA]
- Current Good Manufacturing Practices Quality Standards [cGMP]
Which Material is Jelly Manufacturing Machine made of?
The best jelly manufacturing machines are made of stainless steel.
This is because stainless steel is durable and has high tensile strength.
Besides, stainless steel is also easy to clean and it does not stain easily.
Stainless steel is also resistant to corrosion meaning it will not rust easily.
What is Jelly Manufacturing Machine Specification?
Some of the jelly manufacturing machine specifications include:
- The production capacity of between 150 kg/hr. to 600 kg/hr.
- A rated depositing times of 60n/min.
- its power needs are 32KW and 380V
- It weighs around 3000kg to 5000kg.
- The working environment temperature should be between 20-25℃ with a humidity of 55%.
How does Fully Automatic Jelly Manufacturing Machine compare to Semi-automatic Jelly Manufacturing Machine?
When comparing a fully automatic and semi-automatic jelly manufacturing machine, the difference will mainly be on the speed and accuracy.
Generally, a fully automatic jelly manufacturing machine will cost more than a semi-automatic jelly manufacturing machine.
A fully automatic jelly manufacturing machine will do all of its tasks by itself.
On the contrary, a semi-automatic jelly manufacturing machine will require you to hire additional labor.
In addition, a fully automatic jelly manufacturing machine will perform at higher speeds and accuracy compared to a semi-automatic jelly manufacturing machine.
How much do Jelly Manufacturing Machine Cost?
Jelly production line
The price of a jelly manufacturing machine depends on the type you buy.
For instance, a fully automatic jelly manufacturing machine will cost you more than a semi-automatic jelly manufacturing machine.
In addition to this, a jelly manufacturing machine with a high production capacity will cost more.
The price of a jelly manufacturing machine will go anywhere between 30,000 USD to 50,000 USD.
What are the Safety Features of Jelly Manufacturing Machine?
The safety features of a jelly manufacturing machine will help you ensure the safety of staff and the machine.
The jelly manufacturing machine has sensors that detect malfunctions and impending dangers.
The sensors will send you a warning so that you can take an action.
In extreme cases, the sensors also have the capability of shutting down the jelly manufacturing machine.
This will prevent any harm and further damage to occur.
The sensors also have the capability of detecting foreign objects and send a warning to the control panel.
In addition to these, the jelly manufacturing machine has covers and lids that prevent hot liquid from pouring out.
Is there a difference between Jelly Manufacturing Machine and Chocolate Making Machine?
Yes, there is a difference between jelly manufacturing machine and chocolate making machine.
A jelly manufacturing machine is used to manufacture jelly while a chocolate-making machine is used to make chocolate products.
Which features should you consider in Jelly Manufacturing Machine?
The features you should consider in a jelly manufacturing machine should the ones that will meet your production needs.
Since different jelly manufacturing machines come with different capabilities, here are some of the features you should consider:
· Size of the Machine
The size of the machine is an important factor to consider.
The size of your production plant will determine the size of the jelly manufacturing machine you will choose.
Big jelly manufacturing machines have a higher production capacity than small jelly manufacturing machines.
Technology is always changing as time goes on.
The machine you should consider should have the capability of upgrading when new technology arises.
Generally, a fully automatic jelly manufacturing machine has a lot of technology compared to a semi-automatic jelly manufacturing machine.
You can choose a fully automatic jelly manufacturing machine as it has the latest technology that can meet your production needs.
How do you conduct Factory Acceptance Tests for Jelly Manufacturing Machine?
The purpose of conducting factory acceptance tests is to determine if the required specifications are met.
It tests the whole jelly manufacturing machine to ensure it performs as per the manufacturer’s description.
Here are the steps involved:
- Set a proper plan on how the factory assessment test will be done.
- You will then review the machine specifications.
- You will then compare those specifications with the customer specifications.
- You will inspect how the machine has been built.
- Run the machine to make sure it is operating.
- Make sure the latest software and firmware versions are used.
What are the New Technological Advancements in Jelly Manufacturing Machine?
Jelly candy production line
More advancement is being done to advance the speed and accuracy of the jelly manufacturing machine.
New technology also ensures the limitations are reduced and the risk posed by the jelly manufacturing machines is reduced drastically.
How do you Troubleshoot Jelly Manufacturing Machine?
Troubleshooting a jelly manufacturing machine will enable you to identify the technical problems of the machine.
For instance, ingredients might not be flowing properly.
This can be because of a problem with the mixing and melting tank or imbalanced mixing configurations.
You will easily sort this by cleaning the tank regularly and employing god production configurations.
How do you Maintain Jelly Manufacturing Machine?
Maintaining a jelly manufacturing machine will enable it to work properly.
Some of the maintenance procedures you can do include:
- Repairing broken and faulty parts
- Regularly cleaning the machine
- Oiling all moving parts
Is there a difference between Jam and Jelly Making Equipment?
There is no difference between jam and jelly making equipment.
The difference lies only in the ingredients used to manufacture jam and jelly.
Jams are made from crushed while jellies are made from vegetable or fruit juice.
At SaintyCo, we design a range of jelly manufacturing machines depending on the specific needs of our customers.
For inquiries or free consultations, contact SaintyCo team now