Manual Biscuit Making Machine: The Ultimate FAQ Guide

This guide will help you choose a suitable manual biscuit making machine for your small scale production.

So, before investing in a new manual biscuit making machine, read this guide.

Take a look:

What Is A Manual Biscuit Making Machine?

Manual biscuit making machine

This is a machine that you will use to form dough into numerous designs, sizes, and shapes of biscuits.

It is also known as a manual biscuit forming machine.

What Are The Advantages Of A Manual Biscuit Making Machine?

Here are some benefits of a manual biscuit making machine:

Affordable

Manual biscuit making machines are cost-effective and you can purchase them at a cheaper price.

This is unlike the automatic versions that cost more.

Easy To Use

Manual biscuit making machines are simple to use as they lack complex components

This will lower the cost needed to train staff.

Quality Built Material

These machines are made of durable and high-quality material construction.

This makes it suitable for making food for human consumption and increases their lifespan.

Energy Efficient

Depending on the type of manual biscuit making machine, they will consume minimal to no amounts of electric power.

Easy To Maintain

Manual biscuit making machines contain a small number of components hence are easy to clean and maintain.

Small Footprint

These machines occupy less work area as they lack complicated components.

Quality Certification

Manual biscuit making machines comply with international quality standards hence you will be on the right side of the law.

What Are The Limitations Of A Manual Biscuit Making Machine?

Some of the disadvantages of manual biscuit making machines include:

Labor Intensive

Manual biscuit making machines cannot operate without the intervention of laborers.

For this reason, they cannot make biscuits by themselves.

Low Production Capacity

Manual biscuit making machines require some form of human labor.

This means the capacity of production depends on how the laborers are working.

For this reason, you cannot realize high demands within a short time.

No Automation

Manual biscuit making machines operate through manual processes as they lack any level of automation.

Lack Of Consistency

Since there is no system controlling and maintaining the quality levels, the biscuits can come in different shapes and sizes.

How Much Does A Manual Biscuit Making Machine Cost?

Manual biscuit making machines come in various configurations.

Some need electric power to operate while others operate without electricity.

Also, some are suitable for home applications while others are suitable for small businesses.

For this reason, the price range will vary a lot.

Manual biscuit making machines can cost anywhere between 2 USD and 50000 USD.

What Quality Standards Should A Manual Biscuit Making Machine Conform To?

A manual biscuit making machine will undergo numerous quality certification assessment tests by several certification firms.

There are several certifications firms hence the quality standard of the manual biscuit making machine relies on the target market.

In several scenarios, these quality standards ensure the manual biscuit making machine complies with international, national, and regional standards.

However, the main quality certification standards that a manual biscuit making machine should comply with entail the following:

CGMP – Current Good Manufacturing Practices

This quality standard confirms that the manual biscuit making machine passes a manufacturing process that complies with the set regulations.

Current Good Manufacturing Practice ensures the manual biscuit making machine is safe to handle when making biscuit products.

FDA – Food And Drug Administration

This quality standard is America-based and is responsible for ensuring the protection of public health.

FDA performs this by conducting tests and providing authorizations for numerous machines that involve the manufacture and handling of food.

Therefore, the biscuit making machine that complies with FDA standards will make biscuit products that are safe for consumption.

RoHS – Restriction Of Hazardous Substances

This standard ensures the machine has little to no harmful substance used in its construction.

For instance, it will ensure manual biscuit making machines have the correct amount of restricted substances yet remain hazard-free.

CE Mark Of Quality

This quality standard provides a mark that approves various elements of the manufacturer’s processes.

For instance, it ensures manufacturers comply with environmental, health, and safety protection parameters.

How Does A Manual And Automatic Biscuit Making Machine Compare?

Automatic biscuit making machine

Here is how these two compare:

Cost

Manual biscuit making machines are affordable than automatic biscuit making machines.

This is because they have fewer parts and lack automatic functions.

Level Of Automation

Automatic biscuit making machines have various levels of automation depending on their type.

For instance, fully automatic biscuit making machines have the highest level of automation.

Manual biscuit making machines lack automatic functionalities hence are labor-intensive.

Production Capacity

Manual biscuit making machines have a lower production rate than automatic biscuit making machines.

This is because they lack automatic functionalities that would operate without the intervention of humans.

Safety Mechanisms

Automatic biscuit making machines have sophisticated safety features such as sensors.

These sensors will detect flaws with the biscuit making process and relay information to the control panel for action.

They can also stop the machine in case the incident is hazardous.

Manual biscuit making machines lack sensors and the safety features are not automatic but need manual operation.

Integration With Other Support Equipment

It is easy and simple to integrate automatic biscuit making machines with other support equipment in the production line than manual versions.

Size And Configuration

A majority of automatic biscuit making machines are larger than manual biscuit making machines.

This is because they have several components and operate continually.

Ease Of Use

It is easy to operate automatic biscuit making machines than the manual versions.

This is because you can input the biscuit making parameters via a control panel in automatic versions.

Also, you can reuse the saved settings for subsequent productions making it easy to use.

Which Material Is Suitable For Making A Manual Biscuit Making Machine?

Depending on the manual biscuit making machine, the material construction can vary considerably.

Besides, the parts of a manual biscuit making machine come from various materials depending on their usage.

However, the main material suitable for the construction of a manual biscuit making machine is stainless steel.

Stainless steel has several beneficial features that make it suitable for handling food items.

For example, stainless steel has anti-bacterial features which are advantageous as the biscuit handling process needs to be hygienic.

Also, stainless steel is simple and easy to clean and maintain and has high resistance against corrosion.

This means it will withstand corrosive substances like chemicals without wear and tear or rust.

Stainless steel will increase the hygiene and safety of biscuit products.

Besides, stainless steel can endure high temperature levels.

This feature is beneficial as the biscuit making process requires high temperatures during the production phase.

What Is The Production Capacity Of A Manual Biscuit Making Machine?

Manual biscuit making machine

The production capacity of manual biscuit making machines varies depending on the type of machine.

Also, it relies on the number of laborers available who are operating the machine.

For instance, a low number of laborers means the production capacity will reduce, and vice versa.

Can A Manual Biscuit Making Machine Make Different Shapes Of Biscuits?

Yes, you can make various biscuit shapes using manual biscuit making machines.

All you need are various biscuit molds that will shape the dough into different shapes as per requirement.

Besides, you need to adjust some parameters to ensure it can handle the mold of choice.

Are There Multifunctional Manual Biscuit Making Machines?

Multi functional biscuit making machine

Yes, there are multifunctional manual biscuit making machines.

These machines can make biscuits of various shapes without much changeover of parts.

What Are The Parts Of A Manual Biscuit Making Machine?

Parts of biscuit making machine

A manual biscuit making machine has components that perform a specific task during the biscuit making process.

Besides, the parts may vary from one machine to another since you can customize them as per your production needs.

The main parts you can find include the following:

Mixing Tank

This part of the machine performs the task of mixing ingredients and other raw materials into a uniform solution.

Besides, several mixing tanks will heat the ingredients and raw materials to a specific temperature.

Motors

This part will assist in driving various components within the biscuit making machine.

For instance, it will aid in moving the conveyor system that moves products from one part to another.

The motors provide a rotational force to other components.

Hopper

This component will hold the biscuit making ingredients before they enter the biscuit making machine for further processing.

It mostly comes in a funnel of cylindrical shape at a higher position than the machine to allow the ingredients to flow with ease.

Cooling System

This part will remove surplus heat from the ingredients you are processing with the manual biscuit making machine.

Pump

This part will relay the ingredients to specific processing stations within the biscuit making machine.

Molding System

This is the part that will shape, size, and decorate the biscuits before baking.

Drying System

This part will eliminate surplus moisture from the biscuit products enabling them to have a suitable temperature level.

Electric System

This part will house any electrical component for the biscuit making machine.

How Does A Manual Biscuit Making Machine Operate?

The operation principle of a manual biscuit making machine is straightforward.

Besides, take note that the main steps like the preparation of the dough and pre-treating the flour are important for achieving suitable results.

Begin by setting the biscuit making machine ready for operation.

Use the motors within the manual biscuit making machine to rotate the die and feed through rollers.

Ingredients within the bucket dough fall into the molds through the weight of the roller troughs.

The molds are on the surface of the rolls.

Scrappers below two sticks will remove the superfluous ingredient materials from the die crumb in the receiving trays.

This process occurs in a curving direction relative to the hollow roller and as this roller revolves, the die having cake blanks move to the demolding phase.

Besides, the deformation operation relies on the demolding rollers, enabling it to press against the demolding belts.

Contact between these two forms a high adsorption force than the binding forces between the cake and the smooth surface of dies.

Finally, you will eliminate the cake from the die.

How Should You Maintain A Manual Biscuit Making Machine?

Maintaining a manual biscuit making machine will ensure it remains efficient, reliable, and durable.

Also, it will minimize any downtime that might happen during the production process.

Here are some ways to maintain a manual biscuit making machine:

Ensure you lubricate all moving components to minimize the rate of wear and tear
Make use of suitable diagnostic tools when troubleshooting a manual biscuit making machine
Repair or replace any broken parts with genuine components to ensure a smooth operation
Clean the manual biscuit making machine regularly with clean water and suitable cleaning products to eliminate bacteria
Replace all broken electrical components to eliminate chances of electrocution and fire hazards

What Kind Of Biscuits Can You Make With A Manual Biscuit Making Machine?

A manual biscuit making machine can make biscuits of various shapes and sizes.

All you need to do is change the mold as they come with different configurations allowing you to make varying shapes, sizes, and patterns.

Manual biscuit making machines can make the following classifications of biscuits:

Biscuit making machine

Confectionery Biscuits

This kind of biscuit has special fillings like honey, chocolate, jam, nuts, etc., within them.

Confectionery biscuits need more preparation time and ingredients.

Besides, they can come in a broad range and are often consumed as snacks.

Soft Biscuits

To make these biscuits, you will use a smooth dough making them easy to digest.

Soft biscuits can come in savory and sweetened variations.

Besides, soft biscuits are simple to break, less dense, and flat than hard biscuits.

Also, these biscuits contain more sugar and fat content than hard biscuits.

Fried Biscuits

This category of biscuits needs various preparation methodologies.

For instance, you will fry the biscuit dough and the batter, and they can come as unsweetened or sweetened variations.

Hard Biscuits

To make these biscuits, you will use a hard or stiff dough.

Also, the dough needs to be dense and thick, containing a sufficient amount of good gluten.

Hard biscuits are heavy and will fill quickly than other categories of biscuits.

Having taken a look at these classifications, you can find the following types of biscuits:

Ginger biscuits
Wafer biscuits
Digestive biscuits
Shortcake
Arrowroot biscuits
Drop biscuits
Angel biscuits
Rolled biscuits
Cookies
Tea biscuits
French or macaroon biscuits
Bourbon biscuits
Fig roll biscuits
Indian biscuits

What Are The Features Of A Manual Biscuit Making Machine?

Here are some features of a manual biscuit making machine:

Voltage requirement of 220 V or 380 V and 50 Hz or 60 Hz
304 stainless steel material construction
The power rating of between 1.5 KW and 830 KW
12-month warranty

What Are The Advantages Of Conducting Factory Acceptance Tests [FAT] When Purchasing A Manual Biscuit Making Machine?

A factory acceptance test is a vital element for both the manufacture and purchaser of a manual biscuit making machine.

The following are reasons to perform a factory acceptance test [FAT]:

It will increase the performance, efficiency, reliability, credibility, and performance of the manual biscuit making machine
A FAT makes it simple to understand if the manual biscuit making machine is faulty and how to rectify such flaws before being shipped out
The test simplifies the process of determining who is responsible for the faults within the machine between the buyer and seller
It saves on time and resources as opposed to fixing any structural or mechanical issues once the buyer receives it
The FAT enables you to know if the manual biscuit making machine meets the set technical parameters
It also provides a review of the entire manual biscuit making machine to ensure it is safe before it is shipped to the buyer

Can You Fill The Center Of Biscuits Using A Manual Biscuit Making Machine?

To include center fills in a biscuit, you require a depositor machine.

The depositor machine will fill a specific amount of ingredients and at certain speeds within the biscuits.

Besides, you can use a manual biscuit making machine to fill the center of the biscuits with various types of ingredients.

However, the process is simple if you use a depositor machine.

What Are The Benefits OF Buying A Manual Biscuit Making Machine From China?

China is one of the main manufacturers of manual biscuit making machines.

Some of the advantages of purchasing the machine from China include the following:

Low Importing Costs

This is one of the reasons buying a manual biscuit making machine from China is beneficial.

High Product Quality

China uses the latest technology and expertise to make the best manual biscuit making machines.

Besides, they comply with the international, regional, and local quality standards.

Large Purchase

Several companies who import from China do so in large amounts.

This is because these companies are huge and can cater to your production’s needs with ease.

Competitive Price

China has several industries that take part in the manufacturing process of manual biscuit making machines.

Besides, these industries want to sell their products hence they will offer discounts and sales.

Variety

Since China has several manufacturers, you are likely to get different types of manual biscuit making machines.

This allows you to choose the machine suitable for your production needs.

For instance, you can select compact or commercial manual biscuit making machines.

Customization Options

Not all products you import from China will look and perform the same.

Besides, you can customize a manual biscuit making machine as per your preference, and they will make it for you.

What Safety Precautions Should You Take When Operating A Manual Biscuit Making Machine?

Most manual biscuit making machines have safety features that are vital for the protection of the operation process and operators.

Besides, it is vital since it creates a safe working environment for everyone.

Also, ensure you take safety measures when operating a manual biscuit making machine, and they include the following:

Ensure you wear the relevant safety equipment when working with this machine
Always remain attentive and be mindful of the potential hazards of the machine and environment
Take breaks to reenergize so that you remain alert when operating the machine
Ensure you properly fit all removable components before operating the machine
Never use any part of your body in an attempt to stop the machine
Ensure you follow the set operational guidelines and avoid using shortcuts when operating the manual biscuit making machine